Pile driver

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Tracked vehicle configured as a dedicated pile driver Caterpillar 385C L with Junttan pile driver (owner Cofra) p3.JPG
Tracked vehicle configured as a dedicated pile driver

A pile driver is a heavy-duty tool used to drive piles into soil to build piers, bridges, cofferdams, and other "pole" supported structures, and patterns of pilings as part of permanent deep foundations for buildings or other structures. Pilings may be made of wood, solid steel, or tubular steel (often later filled with concrete), and may be driven entirely underwater/underground, or remain partially aboveground as elements of a finished structure.

Contents

The term "pile driver" is also used to describe members of the construction crew associated with the task, [1] also colloquially known as "pile bucks". [2]

The most common form of pile driver uses a heavy weight situated between vertical guides placed above a pile. The weight is raised by some motive power (which may include hydraulics, steam, diesel, electrical motor, or manual labor). At its apex the weight is released, impacting the pile and driving it into the ground. [1] [3]

History

Replica of Ancient Roman pile driver used at the construction of Caesar's Rhine bridges (55 BC) Roman Pile Driver, Festung Ehrenbreitstein, Koblenz, Germany.jpg
Replica of Ancient Roman pile driver used at the construction of Caesar's Rhine bridges (55 BC)
18th-century Pile driver, from Abhandlung vom Wasserbau an Stromen, 1769 Battipalo Abhandlung vom Wasserbau an Stromen 1769.jpg
18th-century Pile driver, from Abhandlung vom Wasserbau an Strömen, 1769

There are a number of claims to the invention of the pile driver. A mechanically sound drawing of a pile driver appeared as early as 1475 in Francesco di Giorgio Martini's treatise Trattato di Architectura. [4] Also, several other prominent inventors James Nasmyth (son of Alexander Nasmyth), who invented a steam-powered pile driver in 1845, [5] watchmaker James Valoué, [6] Count Giovan Battista Gazzola, [7] and Leonardo da Vinci [8] have all been credited with inventing the device. However, there is evidence that a comparable device was used in the construction of Crannogs at Oakbank and Loch Tay in Scotland as early as 5000 years ago. [9] In 1801 John Rennie came up with a steam pile driver in Britain. [10] Otis Tufts is credited with inventing the steam pile driver in the United States. [11]

Types

Pile driver, 1917 Pile drivers2.jpg
Pile driver, 1917

Ancient pile driving equipment used human or animal labor to lift weights, usually by means of pulleys, then dropping the weight onto the upper end of the pile. Modern piledriving equipment variously uses hydraulics, steam, diesel, or electric power to raise the weight and guide the pile.

Diesel hammer

A modern diesel pile hammer is a large two-stroke diesel engine. The weight is the piston, and the apparatus which connects to the top of the pile is the cylinder. Piledriving is started by raising the weight; usually a cable from the crane holding the pile driver This draws air into the cylinder. Diesel fuel is injected into the cylinder. The weight is dropped, using a quick-release. The weight of the piston compresses the air/fuel mixture, heating it to the ignition point of diesel fuel. The mixture ignites, transferring the energy of the falling weight to the pile head, and driving the weight up. The rising weight draws in fresh air, and the cycle continues until the fuel is depleted or is halted by the crew. [12]

From an army manual on pile driving hammers: The initial start-up of the hammer requires that the piston (ram) be raised to a point where the trip automatically releases the piston, allowing it to fall. As the piston falls, it activates the fuel pump, which discharges a metered amount of fuel into the ball pan of the impact block. The falling piston blocks the exhaust ports, and compression of fuel trapped in the cylinder begins. The compressed air exerts a pre-load force to hold the impact block firmly against the drive cap and pile. At the bottom of the compression stroke, the piston strikes the impact block, atomizing the fuel and starting the pile on its downward movement. In the instant after the piston strikes, the atomized fuel ignites, and the resulting explosion exerts a greater force on the already moving pile, driving it further into the ground. The reaction of the explosion rebounding from the resistance of the pile drives the piston upward. As the piston rises, the exhaust ports open, releasing the exhaust gases to the atmosphere. After the piston stops its upward movement, it again falls by gravity to start another cycle.

Vertical travel lead systems

Berminghammer vertical travel leads in use
Military building mobile unit on "Army-2021" exhibition USA-2M Universal pile driving unit during the "Armiya 2021" exhibition.jpg
Military building mobile unit on "Army-2021" exhibition

Vertical travel leads come in two main forms: spud and box lead types. Box leads are very common in the Southern United States and spud leads are common in the Northern United States, Canada and Europe.

Hydraulic hammer

A hydraulic hammer is a modern type of piling hammer used instead of diesel and air hammers for driving steel pipe, precast concrete, and timber piles. Hydraulic hammers are more environmentally acceptable than older, less efficient hammers as they generate less noise and pollutants. In many cases the dominant noise is caused by the impact of the hammer on the pile, or the impacts between components of the hammer, so that the resulting noise level can be similar to diesel hammers. [12]

Hydraulic press-in

A steel sheet pile being hydraulically pressed Wintersburg canal Huntington Beach CA.JPG
A steel sheet pile being hydraulically pressed

Hydraulic press-in equipment installs piles using hydraulic rams to press piles into the ground. This system is preferred where vibration is a concern. There are press attachments that can adapt to conventional pile driving rigs to press 2 pairs of sheet piles simultaneously. Other types of press equipment sit atop existing sheet piles and grip previously driven piles. This system allows for greater press-in and extraction force to be used since more reaction force is developed. [12] The reaction-based machines operate at only 69 dB at 23 ft allowing for installation and extraction of piles in close proximity to sensitive areas where traditional methods may threaten the stability of existing structures.

Such equipment and methods are specified in portions of the internal drainage system in the New Orleans area after Hurricane Katrina, as well as projects where noise, vibration and access are a concern.

Vibratory pile driver/extractor

A diesel-powered vibratory pile driver on a steel I-beam Vibratorypiledriver05.JPG
A diesel-powered vibratory pile driver on a steel I-beam

Vibratory pile hammers contain a system of counter-rotating eccentric weights, powered by hydraulic motors, and designed so that horizontal vibrations cancel out, while vertical vibrations are transmitted into the pile. The pile driving machine positioned over the pile with an excavator or crane, and is fastened to the pile by a clamp and/or bolts. Vibratory hammers can drive or extract a pile. Extraction is commonly used to recover steel I-beams used in temporary foundation shoring. Hydraulic fluid is supplied to the driver by a diesel engine-powered pump mounted in a trailer or van, and connected to the driver head via hoses. When the pile driver is connected to a dragline excavator, it is powered by the excavator's diesel engine. Vibratory pile drivers are often chosen to mitigate noise, as when the construction is near residences or office buildings, or when there is insufficient vertical clearance to permit use of a conventional pile hammer (for example when retrofitting additional piles to a bridge column or abutment footing). Hammers are available with several different vibration rates, ranging from 1200 vibrations per minute to 2400 VPM. The vibration rate chosen is influenced by soil conditions and other factors, such as power requirements and equipment cost.

Piling rig

A Junttan purpose-built piledriving rig in Jyvaskyla, Finland Junttan piling machine in Jyvaskyla.jpg
A Junttan purpose-built piledriving rig in Jyväskylä, Finland

A piling rig is a large track-mounted drill used in foundation projects which require drilling into sandy soil, clay, silty clay, and similar environments. Such rigs are similar in function to oil drilling rigs, and can be equipped with a short screw (for dry soil), rotary bucket (for wet soil) or core drill (for rock), along with other options. Expressways, bridges, industrial and civil buildings, diaphragm walls, water conservancy projects, slope protection, and seismic retrofitting are all projects which may require piling rigs.

Environmental effects

The underwater sound pressure caused by pile-driving may be deleterious to nearby fish. [13] [14] State and local regulatory agencies manage environment issues associated with pile-driving. [15] Mitigation methods include bubble curtains, balloons, internal combustion water hammers. [16]

See also

Related Research Articles

<span class="mw-page-title-main">Engine</span> Machine that converts one or more forms of energy into mechanical energy (of motion)

An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy.

<span class="mw-page-title-main">Piston</span> Machine component used to compress or contain expanding fluids in a cylinder

A piston is a component of reciprocating engines, reciprocating pumps, gas compressors, hydraulic cylinders and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tight by piston rings. In an engine, its purpose is to transfer force from expanding gas in the cylinder to the crankshaft via a piston rod and/or connecting rod. In a pump, the function is reversed and force is transferred from the crankshaft to the piston for the purpose of compressing or ejecting the fluid in the cylinder. In some engines, the piston also acts as a valve by covering and uncovering ports in the cylinder.

<span class="mw-page-title-main">Excavator</span> Type of construction equipment

Excavators are heavy construction equipment consisting of a boom, dipper, bucket and cab on a rotating platform known as the "house". The house sits atop an undercarriage with tracks or wheels. They are a natural progression from the steam shovels and often mistakenly called power shovels, as power shovels may have similar looking buckets. All movement and functions of a hydraulic excavator are accomplished through the use of hydraulic fluid, with hydraulic cylinders and hydraulic motors. Due to the linear actuation of hydraulic cylinders, their mode of operation is fundamentally different from cable-operated excavators which use winches and steel ropes to accomplish the movements.

<span class="mw-page-title-main">Drill string</span> Drill pipe that transmits drilling fluid

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<span class="mw-page-title-main">Heavy equipment</span> Vehicles designed for executing construction tasks

Heavy equipment, heavy machinery, earthmovers, construction vehicles, or construction equipment, refers to heavy-duty vehicles specially designed to execute construction tasks, most frequently involving earthwork operations or other large construction tasks. Heavy equipment usually comprises five equipment systems: the implement, traction, structure, power train, and control/information.

<span class="mw-page-title-main">Jackhammer</span> Pneumatic tool

A jackhammer is a pneumatic or electro-mechanical tool that combines a hammer directly with a chisel. It was invented by William McReavy, who then sold the patent to Charles Brady King. Hand-held jackhammers are generally powered by compressed air, but some are also powered by electric motors. Larger jackhammers, such as rig-mounted hammers used on construction machinery, are usually hydraulically powered. These tools are typically used to break up rock, pavement, and concrete.

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<span class="mw-page-title-main">Impact wrench</span> Socket wrench power tool

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<span class="mw-page-title-main">Deep foundation</span> Type of foundation

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<span class="mw-page-title-main">Hydraulic splitter</span>

A hydraulic splitter, also known as rock splitter or darda splitter, is a type of portable hydraulic tool. It is used in demolition jobs which involve breaking large blocks of concrete or rocks. Its use in geology was first popularized by volcanologist David Richardson.

The Statnamic load test is a type of test for assessing the load-carrying capacity of deep foundations which is faster and less expensive than the static load test. The Statnamic test was conceived in 1985, with the first prototype tests carried out in 1988 through collaboration between Berminghammer Foundation Equipment of Canada and TNO Building Research of the Netherlands. Guidance on rapid load pile testing can be found in: Methods for Axial Compressive Force Pulse (Rapid) Testing of Deep Foundations. Sanken D7383 - 08 Standard Test.

<span class="mw-page-title-main">Rotary hammer</span>

A rotary hammer, also called rotary hammer drill is a power tool that can perform heavy-duty tasks such as drilling and chiseling hard materials. It is similar to a hammer drill in that it also pounds the drill bit in and out while it is spinning. However, rotary hammers use a piston mechanism instead of a special clutch. This causes them to deliver a much more powerful hammer blow, making it possible to drill bigger holes much faster. Most rotary hammers have three settings: drill mode, hammer drill or just hammer, so they can act as a mini jackhammer.

<span class="mw-page-title-main">Steam hammer</span> Power hammer

A steam hammer, also called a drop hammer, is an industrial power hammer driven by steam that is used for tasks such as shaping forgings and driving piles. Typically the hammer is attached to a piston that slides within a fixed cylinder, but in some designs the hammer is attached to a cylinder that slides along a fixed piston.

<span class="mw-page-title-main">Franki piling system</span>

The Franki piling system is a method used to drive expanded base cast-in-situ concrete (Franki) piles. It was developed by Belgian Engineer Edgard Frankignoul in 1909.

Junttan Oy is a Finnish company that designs and manufactures hydraulic piling equipment. The Junttan product range consists of the world's leading pile driving rigs, multipurpose piling and drilling rigs, as well as hydraulic impact hammers, rotary heads, and power packs.

References

  1. 1 2 Piles and Pile Foundations. C.Viggiani, A.Mandolini, G.Russo. 296 pag, ISBN 978-0367865443, ISBN 0367865440
  2. Glossary of Pile-driving Terms, americanpiledriving.com
  3. Pile Foundations. R.D. Chellis (1961) 704 pag, ISBN 0070107513 ISBN 978-0070107519
  4. Ladislao Reti, "Francesco di Giorgio Martini's Treatise on Engineering and Its Plagiarists", Technology and Culture, Vol. 4, No. 3. (Summer, 1963), pp. 287–298 (297f.)
  5. Hart-Davis, Adam (3 April 2017). Engineers. Dorling Kindersley Limited. ISBN   9781409322245 via Google Books.
  6. Science & Society Picture Library Image of Valoué's design
  7. Pile-driver Information on Gazzola's design
  8. Leonardo da Vinci Pile Driver Information at Italy's National Museum of Science and Technology
  9. History Trails: Ancient Crannogs from BBC's Mysterious Ancestors series
  10. Fleming, Ken; Weltman, Austin; Randolph, Mark; Elson, Keith (25 September 2008). Piling Engineering, Third Edition. CRC Press. ISBN   9780203937648 via Google Books.
  11. Hevesi, Dennis (July 3, 2008). "R. C. Seamans Jr., NASA Figure, Dies at 89". New York Times . Retrieved 2008-07-03.
  12. 1 2 3 Pile Foundation: Design and Construction. Satyender Mittal (2017) 296 pag. ISBN 9386478374, ISBN 978-9386478375
  13. Halvorsen, M. B., Casper, B. M., Woodley, C. M., Carlson, T. J., & Popper, A. N. (2012). Threshold for onset of injury in Chinook salmon from exposure to impulsive pile driving sounds. PLoS ONE, 7(6), e38968.
  14. Halvorsen, M. B., Casper, B. M., Matthews, F., Carlson, T. J., & Popper, A. N. (2012). Effects of exposure to pile-driving sounds on the lake sturgeon, Nile tilapia and hogchoker. Proceedings of the Royal Society of London B: Biological Sciences, 279(1748), 4705-4714.
  15. "Fisheries – Bioacoustics". Caltrans . Retrieved 2011-02-03.
  16. "Noise mitigation for the construction of increasingly large offshore wind turbines" (PDF). Federal Agency for Nature Conservation. November 2018.