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A dye is a colored substance that chemically bonds to the substrate to which it is being applied. This distinguishes dyes from pigments which do not chemically bind to the material they color. Dye is generally applied in an aqueous solution and may require a mordant to improve the fastness of the dye on the fiber.
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns.
Yarn is a long continuous length of interlocked fibres, used in sewing, crocheting, knitting, weaving, embroidery, ropemaking, and the production of textiles. Thread is a type of yarn intended for sewing by hand or machine. Modern manufactured sewing threads may be finished with wax or other lubricants to withstand the stresses involved in sewing. Embroidery threads are yarns specifically designed for needlework. Yarn can be made of a number of natural or synthetic materials, and comes in a variety of colors and thicknesses. Although yarn may be dyed different colours, most yarns are solid coloured with a uniform hue.
Manila hemp, also known as abacá, is a type of buff-colored fiber obtained from Musa textilis, which is likewise called Manila hemp as well as abacá. It is mostly used for pulping for a range of uses, including specialty papers. It was once used mainly to make Manila rope, but this is now of minor importance. Abacá is an exceptionally strong fibre, nowadays used for special papers like teabag tissue. It is also very expensive, priced several times higher than woodpulp. Manila envelopes and Manila paper take their name from this fibre.
A mordant or dye fixative is a substance used to set dyes on fabrics by forming a coordination complex with the dye, which then attaches to the fabric. It may be used for dyeing fabrics or for intensifying stains in cell or tissue preparations. Although mordants are still used, especially by small batch dyers, it has been largely displaced in industry by directs.
Sulfur dyes are the most commonly used dyes manufactured for cotton in terms of volume. They are inexpensive, generally have good wash-fastness, and are easy to apply. Sulfur dyes are predominantly black, brown, and dark blue. Red sulfur dyes are unknown, although a pink or lighter scarlet color is available.
Fibre-reinforced plastic is a composite material made of a polymer matrix reinforced with fibres. The fibres are usually glass, carbon, aramid, or basalt. Rarely, other fibres such as paper, wood, boron, or asbestos have been used. The polymer is usually an epoxy, vinyl ester, or polyester thermosetting plastic, though phenol formaldehyde resins are still in use.
Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness. Dyeing is normally done in a special solution containing dyes and particular chemical material. Dye molecules are fixed to the fiber by absorption, diffusion, or bonding with temperature and time being key controlling factors. The bond between dye molecule and fiber may be strong or weak, depending on the dye used. Dyeing and printing are different applications; in printing, color is applied to a localized area with desired patterns. In dyeing, it is applied to the entire textile.
An acid dye is a dye that is typically applied to a textile at low pH. They are mainly used to dye wool, not cotton fabrics. Some acid dyes are used as food colorants, and some can also be used to stain organelles in the medical field.
Textile Manufacturing or Textile Engineering is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful goods such as clothing, household items, upholstery and various industrial products.
Vat dyes are a class of dyes that are classified as such because of the method by which they are applied. Vat dyeing is a process that refers to dyeing that takes place in a bucket or vat. The original vat dye is indigo, once obtained only from plants but now often produced synthetically.
Tufting is a type of textile manufacturing in which a thread is inserted on a primary base. It is an ancient technique for making warm garments, especially mittens. After the knitting is done, short U-shaped loops of extra yarn are introduced through the fabric from the outside so that their ends point inwards.
Open-end spinning is a technology for creating yarn without using a spindle. It was invented and developed in Czechoslovakia in Výzkumný ústav bavlnářský / Cotton Research Institute in Ústí nad Orlicí in 1963.
Heat setting is a term used in the textile industry to describe a thermal process usually taking place in either a steam atmosphere or a dry heat environment. The effect of the process gives fibers, yarns or fabric dimensional stability and, very often, other desirable attributes like higher volume, wrinkle resistance or temperature resistance. Very often, heat setting is also used to improve attributes for subsequent processes.
Ventile, is a registered trademark used to brand a special high-quality woven cotton fabric first developed by scientists at the Shirley Institute in Manchester, England. Originally created to overcome a shortage of flax used for fire hoses and water buckets, its properties were also found to be ideal for pilots' immersion suits.
A singe is a slight scorching, burn or treatment with flame. This may be due to an accident, such as scorching one's hair when lighting a gas fire, or a deliberate method of treatment or removal of hair or other fibres.
In textile manufacturing, finishing refers to the processes that convert the woven or knitted cloth into a usable material and more specifically to any process performed after dyeing the yarn or fabric to improve the look, performance, or "hand" (feel) of the finish textile or clothing. The precise meaning depends on context.
Colour fastness is a term—used in the dyeing of textile materials—that characterizes a material's colour's resistance to fading or running. Colour fastness is the property of dyes and it is directly proportional to the binding force between photochromic dye and the fibre. The colour fastness may also be affected by processing techniques and choice of chemicals and axillaries.
Wet Processing Engineering is one of the major streams in Textile Engineering or Textile manufacturing which refers to the engineering of textile chemical processes and associated applied science. The other three streams in textile engineering are yarn engineering, fabric engineering, and apparel engineering. The processes of this stream are involved or carried out in an aqueous stage. Hence, it is called a wet process which usually covers pre-treatment, dyeing, printing, and finishing.
Textile testing is the process of measuring the properties and performance of textile materials—textile testing includes physical and chemical testing of raw materials to finished products.
References
- ↑ Uddin, Mohammad Gias (October 2014). "Indigo Ring Dyeing of Cotton Warp Yarns for Denim Fabric". Chemical and Materials Engineering. 2 (7): 149–154. doi:10.13189/cme.2014.020701. S2CID 247424647.
- ↑ Aspland, J. Richard (1997). Textile Dyeing and Coloration. AATCC. p. 17. ISBN 978-0-9613350-1-4.
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