Split pin

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A split pin (UK usage) / cotter pin (USA usage) holding a rod in place with a washer Cotter Pin (PSF).png
A split pin (UK usage) / cotter pin (USA usage) holding a rod in place with a washer

A split pin, also known in the US as a cotter pin or cotter key, [1] is a metal fastener with two tines that are bent during installation, similar to a staple or rivet. Typically made of thick wire with a half-circular cross section, split pins come in multiple sizes and types.

Contents

The British definition of "cotter pin" is equivalent to US term "cotter". To avoid confusion, the term split cotter is sometimes used for a split pin. A further use of the term "cotter pin" is the "crank cotter pin" used to lock bicycle pedal cranks to the bottom bracket axle. These are not "split" at all and are wedge shaped.

Construction

Cotter pins:
A: New split pin
B: Installed split pin
C: R-clip
D: Cross-section of a new split pin CotterPins.svg
Cotter pins:
A: New split pin
B: Installed split pin
C: R-clip
D: Cross-section of a new split pin

A new split pin (see figure A) has its flat inner surfaces touching for most of its length so that it appears to be a split cylinder (figure D). Once inserted, the two ends of the pin are bent apart, locking it in place (figure B). When they are removed they are supposed to be discarded and replaced, because of fatigue from bending. [2]

Split pins are typically made of soft metal, making them easy to install and remove, but also making it inadvisable to use them to resist strong shear forces. Common materials include mild steel, brass, bronze, stainless steel, and aluminium. [3]

Types

Types of ends available on split pins: Standard, extended prong, mitre end, bevel end and hammer lock. The length L of the split pin is defined as the distance from the end of the shortest tine to the point of the eyelet that contacts the hole. Cotter pin ends.svg
Types of ends available on split pins: Standard, extended prong, mitre end, bevel end and hammer lock. The length L of the split pin is defined as the distance from the end of the shortest tine to the point of the eyelet that contacts the hole.

The most common type of split pin is the extended prong with a square cut, but extended prongs are available with all of the other types of ends. The extended prong type is popular because the difference in length of the two tines makes it easier to separate them. To ease insertion into a hole the longer tine may be slightly curved to overlap the tip of the shorter tine or it is beveled. [3]

Hammer lock split pins are properly installed by striking the head with a hammer to secure the pin. This forces the shorter tine forward, spreading the pin. [4]

Types include standard, humped and clinch.[ clarification needed ]

Sizes

The diameters of split pins are standardized.

Metric split pin sizes [5]
Nominal diameter
mm
Hole size
mm
For bolt size
mm
1.51.96
22.48
2.52.810
33.412, 14
44.520
55.624, 28
66.330, 36, 42
88.548

American split pins start at 132 in and end at 34 in. [4] Metric conversions in the table below are approximate.

American split pin sizes [4] [5]
Nominal diameterHole sizeFor bolt size
inmminmminmm
1320.793641.19
3641.191161.59
1161.595641.98146.35
5641.983322.385167.94
3322.387642.78389.53
7642.78183.18
183.189643.571212.70
9643.575323.975815.88
5323.9711644.373419.05
3164.7613645.161, 1+1825.4, 28.58
7325.5615645.951+14, 1+3831.75, 34.93
146.3517646.751+1238.10
5167.945167.941+3444.45
389.53389.53
71611.1171611.11
1212.701212.70
5815.885815.88
3419.053419.05

Applications

A car hub showing a castellated nut cover and split pin (near center) Car hub cotter pin.jpg
A car hub showing a castellated nut cover and split pin (near center)

Split pins are frequently used to secure other fasteners, e.g. clevis pins, or to secure a castellated nut, [6] or, infrequently, as a low-tech shear pin.

Split pins are cheaper but less reusable than linchpins, and provide less strength but easier to install/remove than spring pins.

See also

Related Research Articles

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<span class="mw-page-title-main">Shackle</span> Metal assembly which functions as a removable connecting link

A shackle, also known as a gyve, is a U-shaped piece of metal secured with a clevis pin or bolt across the opening, or a hinged metal loop secured with a quick-release locking pin mechanism. The term also applies to handcuffs and other similarly conceived restraint devices that function in a similar manner. Shackles are the primary connecting link in all manner of rigging systems, from boats and ships to industrial crane rigging, as they allow different rigging subsets to be connected or disconnected quickly. A shackle is also the similarly shaped piece of metal used with a locking mechanism in padlocks. A carabiner is a type of shackle used in mountaineering.

<span class="mw-page-title-main">Staple (fastener)</span> Two-pronged fastener

A staple is a type of two-pronged fastener, usually metal, used for joining, gathering, or binding materials together. Large staples might be used with a hammer or staple gun for masonry, roofing, corrugated boxes and other heavy-duty uses. Smaller staples are used with a stapler to attach pieces of paper together; such staples are a more permanent and durable fastener for paper documents than the paper clip.

<span class="mw-page-title-main">Rivet</span> Permanent mechanical fastener

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<span class="mw-page-title-main">Fastener</span> Hardware device that mechanically joins or affixes two or more objects together

A fastener or fastening is a hardware device that mechanically joins or affixes two or more objects together. In general, fasteners are used to create non-permanent joints; that is, joints that can be removed or dismantled without damaging the joining components. Steel fasteners are usually made of stainless steel, carbon steel, or alloy steel.

<span class="mw-page-title-main">Clevis fastener</span> Fastener consisting of a U-shaped bracket through which a pin is placed

A clevis fastener is a two-piece fastener system consisting of a clevis and a clevis pin head. The clevis is a U-shaped piece that has holes at the end of the prongs to accept the clevis pin. The clevis pin is similar to a bolt, but is either partially threaded or unthreaded with a cross-hole for a split pin. A tang is a piece that is sometimes fitted in the space within the clevis and is held in place by the clevis pin. The combination of a simple clevis fitted with a pin is commonly called a shackle, although a clevis and pin is only one of the many forms a shackle may take.

<span class="mw-page-title-main">Linchpin</span> Pin to prevent a rotating part from sliding off an axle

A linchpin, also spelled linch pin, lynchpin, or lynch pin, is a fastener used to prevent a wheel or other part from sliding off the axle upon which it is riding. The word is first attested in the late fourteenth century and derives from Middle English elements meaning "axletree pin".

<span class="mw-page-title-main">Pin</span> Fastening device

A pin is a device, typically pointed, used for fastening objects or fabrics together. Pins can have the following sorts of body:

<span class="mw-page-title-main">Safety wire</span> Locking device for bolts etc.

A safety wire or locking-wire is a type of positive locking device that prevents fasteners from falling out due to vibration and other forces. The presence of safety wiring may also serve to indicate that the fasteners have been properly tightened.

<span class="mw-page-title-main">Grappling hold</span> Martial arts technique

A grappling hold, commonly referred to simply as a hold that in Japanese is referred to as katame-waza, is any specific grappling, wrestling, judo, or other martial art grip that is applied to an opponent. Grappling holds are used principally to control the opponent and to advance in points or positioning. The holds may be categorized by their function, such as clinching, pinning, or submission, while others can be classified by their anatomical effect: chokehold, headlock, joint-lock, or compression lock. Multiple categories may be appropriate for some of these holds.

<span class="mw-page-title-main">Brass fastener</span> Type of paper fastener

A brass fastener, butterfly clips, brad, paper fastener or split pin is a stationery item used for securing multiple sheets of paper together. A patent of the fastener was issued in 1866 to George W McGill. The fastener is inserted into punched holes in the stack of paper, and the leaves, or tines, of the legs are separated and bent over to secure the paper. This holds the pin in place and the sheets of paper together. For few sheets of paper, holes can be made using the sharp end of the fastener.

<span class="mw-page-title-main">Castellated nut</span>

A castellated nut, sometimes referred to as a castle nut, is a nut with slots (notches) cut into one end. The name comes from the nut's resemblance to the crenellated parapet of a medieval castle. Castellated nuts are sometimes referred to incorrectly as castigated nuts.

<span class="mw-page-title-main">Circlip</span> Type of fastener or retaining ring

A circlip, also known as a C-clip, snap ring, or Jesus clip, is a type of fastener or retaining ring consisting of a semi-flexible metal ring with open ends that can be snapped into place into a machined groove on a dowel pin or other part to permit rotation but to prevent axial movement. There are two basic types of circlips: internal and external. Circlips are often used to secure pinned connections.

<span class="mw-page-title-main">Cotter (pin)</span> Pin or wedge passing through a hole to fix parts tightly together

A cotter is a pin or wedge passing through a hole to fix parts tightly together. In British usage cotter pin has the same meaning, but in the U.S. it means a split pin.

<span class="mw-page-title-main">R-clip</span> Type of fastener made of a springy material

An R-clip, also known as an R-pin, R-key, hairpin cotter pin, hairpin cotter, bridge pin, hitch pin clip or spring cotter pin, is a fastener made of a durable but flexible material, commonly hardened metal wire, resembling the shape of the letter "R".

<span class="mw-page-title-main">Spring pin</span> Mechanical fastener that secures the position of two or more parts relative to each other

A spring pin is a mechanical fastener that secures the position of two or more parts of a machine relative to each other. Spring pins have a body diameter which is larger than the diameter of the hole they are intended for, and a chamfer on either one or both ends to facilitate starting the pin into the hole. The spring action of the pin allows it to compress as it assumes the diameter of the hole. The force exerted by the pin against the hole wall retains it in the hole, therefore a spring pin is considered a self retaining fastener.

Cotter pin may refer to:

<span class="mw-page-title-main">Circle cotter</span> Ring type of retaining component

A circle cotter, also known as a cotter ring or split ring, is a formed wire fastener that is shaped like a circle, hence the name. The open end of the wire is in the middle of the cotter so when it is installed the inner tab is first installed in the hole. Because of this feature it is often used in applications where a sharp edge cannot be tolerated, such as fabric applications.

<span class="mw-page-title-main">Machine element</span> Elementary components used in the structure, controls, or mechanisms of a machine

Machine element or hardware refers to an elementary component of a machine. These elements consist of three basic types:

  1. structural components such as frame members, bearings, axles, splines, fasteners, seals, and lubricants,
  2. mechanisms that control movement in various ways such as gear trains, belt or chain drives, linkages, cam and follower systems, including brakes and clutches, and
  3. control components such as buttons, switches, indicators, sensors, actuators and computer controllers.
<span class="mw-page-title-main">Positive locking device</span>

A positive locking device is a device used in conjunction with a fastener in order to positively lock the fastener. This means that the fastener cannot work loose from vibrations. The following is a list of positive locking devices:

7-122. GENERAL. The word safetying is a term universally used in the aircraft industry. Briefly, safetying is defined as: "Securing by various means any nut, bolt, turnbuckle etc., on the aircraft so that vibration will not cause it to loosen during operation." These practices are not a means of obtaining or maintaining torque, rather a safety device to prevent the disengagement of screws, nuts, bolts, snap rings, oil caps, drain cocks, valves, and parts. Three basic methods are used in safetying; safety-wire, cotter pins, and self-locking nuts. Retainer washers and pal nuts are also sometimes used.

7-124d. Safety wire must be installed in a manner that will prevent the tendency of the part to loosen.

References

Notes

  1. U.S. patent 4,298,299
  2. Welsch 2005 , p. 141.
  3. 1 2 Soled 1957 , p. 312.
  4. 1 2 3 Cotter pins , retrieved 2009-08-17.
  5. 1 2 Jensen 2001 , p. 234.
  6. Reithmaier 1999 , p. 151.

Bibliography