Steam infusion

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First Generation Steam Infusion Steam infuser.PNG
First Generation Steam Infusion

Steam Infusion is a direct-contact heating process in which steam condenses on the surface of a pumpable food product. [1] Its primary use is for the gentle and rapid heating of a variety of food ingredients and products including milk, cream, soymilk, ketchup, soups and sauces. [2]

Contents

Unlike steam injection and traditional vesselled steam heating; the steam infusion process surrounds the liquid food product with steam as opposed to passing steam through the liquid.

Steam Infusion allows food product to be cooked, mixed and pumped within a single unit, often removing the need for multiple stages of processing.

History

Steam infusion was first used in pasteurization and has since been developed for further liquid heating applications.

First generation

In the 1960s APV PLC launched the first steam infusion system under the Palarisator brand name. [3] This involves a 2-stage process for steam infusion whereby the liquid is cascaded into a large pressurized steam chamber and is sterilized when falling as film or droplets through the chamber. [4] The liquid is then condensed at the chilled bottom of the chamber. Illustrated in the image on the right hand side of the page.

Second generation

The PDX steam cooker PDX steam infuser.png
The PDX steam cooker

The Steam Infusion process was first developed in 2000 by Pursuit Dynamics PLC as a method for marine propulsion. [5] The process has since been developed to be used for applications in brewing, food and beverages, public health and safety, bioenergy, industrial licensing, and waste treatment worldwide. On the right a diagram shows how the process creates an environment of vaporised product surrounded by high energy steam. The supersonic steam flow entrains and vaporises the process flow to form a multiphase flow, which heats the suspended particles by surface conduction and condensation. The condensation of the steam causes the process flow to return to a liquid state. This causes rapid and uniform heating over the unit making it applicable to industrial cooking processes. This process has been used in industry, predominantly in soup and sauces applications. Its possible benefits include reduced cooking times, easier cleaning with no burn-on, ingredient reduction and energy savings.

The Pursuit Dynamics PLC food and beverage business was sold to Olympus Automation Ltd. in April 2013. [6]

In 2013, Pursuit Dynamics PLC, following significant financial losses, was acquired by Gaming Realms plc, in a reverse merger transaction. [7]

Applications

Pasteurization

Steam infusion can be used to pasteurize a variety of dairy products. For ultra pasteurization, also known as ultrahigh-temperature (UHT) pasteurization, the milk is heated to temperatures in the order of 140 °C. During steam infusion, milk is brought into contact with steam at 140 °C for one or two seconds. The heating is instantaneous, and the milk is cooled rapidly by evaporative cooling exposure to a slight vacuum, removing any water added to the milk by condensation of the steam. [8]

Cooking

Steam infusion is used in cooking applications on fluid based products. The heat addition on particulate level in a low pressure environment makes steam infusion cooking especially applicable to soups and sauces where particle integrity is important. Steam Infusion has shown the potential to improve the nutritional content of food and is being researched by the University of Lincoln [9]

Related Research Articles

<span class="mw-page-title-main">Pasteurization</span> Process of preserving foods with heat

Pasteurization or pasteurisation is a process of food preservation in which packaged and non-packaged foods are treated with mild heat, usually to less than 100 °C (212 °F), to eliminate pathogens and extend shelf life. The process is intended to destroy or deactivate microorganisms and enzymes that contribute to food spoilage or risk of disease, including vegetative bacteria, but most bacterial spores survive the process.

<span class="mw-page-title-main">Poaching (cooking)</span> Cooking technique

Poaching is a cooking technique that involves heating food submerged in a liquid, such as water, milk, stock or wine. Poaching is differentiated from the other "moist heat" cooking methods, such as simmering and boiling, in that it uses a relatively lower temperature. This temperature range makes it particularly suitable for delicate food, such as eggs, poultry, fish and fruit, which might easily fall apart or dry out using other cooking methods. Poaching is often considered a healthy cooking method because it does not use fat for cooking or flavoring the food.

<span class="mw-page-title-main">Ultra-high-temperature processing</span> Food sterilization process

Ultra-high temperature processing (UHT), ultra-heat treatment, or ultra-pasteurization is a food processing technology that sterilizes liquid food by heating it above 140 °C (284 °F) – the temperature required to kill bacterial endospores – for 2 to 5 seconds. UHT is most commonly used in milk production, but the process is also used for fruit juices, cream, soy milk, yogurt, wine, soups, honey, and stews. UHT milk was first developed in the 1960s and became generally available for consumption in the 1970s. The heat used during the UHT process can cause Maillard browning and change the taste and smell of dairy products. An alternative process is flash pasteurization, in which the milk is heated to 72 °C (162 °F) for at least 15 seconds.

<span class="mw-page-title-main">Processed cheese</span> Food product

Processed cheese is a product made from cheese mixed with an emulsifying agent. Additional ingredients, such as vegetable oils, unfermented dairy ingredients, salt, food coloring, or sugar may be included. As a result, many flavors, colors, and textures of processed cheese exist. Processed cheese typically contains around 50 to 60% cheese and 40 to 50% other ingredients.

<span class="mw-page-title-main">Joule heating</span> Process by which the passage of an electric current through a conductor produces heat

Joule heating is the process by which the passage of an electric current through a conductor produces heat.

<span class="mw-page-title-main">Superheated steam</span> Steam whose temperature can be decreased without immediately condensing

Superheated steam is steam at a temperature higher than its vaporization point at the absolute pressure where the temperature is measured.

<span class="mw-page-title-main">Outline of food preparation</span> Overview of and topical guide to food preparation

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<span class="mw-page-title-main">Vacuum evaporation</span>

Vacuum evaporation is the process of causing the pressure in a liquid-filled container to be reduced below the vapor pressure of the liquid, causing the liquid to evaporate at a lower temperature than normal. Although the process can be applied to any type of liquid at any vapor pressure, it is generally used to describe the boiling of water by lowering the container's internal pressure below standard atmospheric pressure and causing the water to boil at room temperature.

Condensing boilers are water heaters typically used for heating systems that are fueled by gas or oil. When operated in the correct circumstances, a heating system can achieve high efficiency by condensing water vapour found in the exhaust gases in a heat exchanger to preheat the circulating water. This recovers the latent heat of vaporisation, which would otherwise have been wasted. The condensate is sent to a drain. In many countries, the use of condensing boilers is compulsory or encouraged with financial incentives.

<span class="mw-page-title-main">Evaporator</span> Machine transforming a liquid into a gas

An evaporator is a type of heat exchanger device that facilitates evaporation by utilizing conductive and convective heat transfer to provide the necessary thermal energy for phase transition from liquid to vapor. Within evaporators, a circulating liquid is exposed to an atmospheric or reduced pressure environment, causing it to boil at a lower temperature compared to normal atmospheric boiling.

Scalded milk is dairy milk that has been heated to 83 °C (181 °F). At this temperature, bacteria are killed, enzymes in the milk are destroyed, and many of the proteins are denatured. Since most milk sold today is pasteurized, which accomplishes the first two goals, milk is typically scalded to increase its temperature, or to change the consistency or other cooking interactions due to the denaturing of proteins.

<span class="mw-page-title-main">Instant soup</span>

Instant soup is a type of soup designed for fast and simple preparation. Some are homemade, and some are mass-produced on an industrial scale and treated in various ways to preserve them. A wide variety of types, styles and flavors of instant soups exist. Commercial instant soups are usually dried or dehydrated, canned, or treated by freezing.

Aseptic processing is a processing technique wherein commercially thermally sterilized liquid products are packaged into previously sterilized containers under sterile conditions to produce shelf-stable products that do not need refrigeration. Aseptic processing has almost completely replaced in-container sterilization of liquid foods, including milk, fruit juices and concentrates, cream, yogurt, salad dressing, liquid egg, and ice cream mix. There has been an increasing popularity for foods that contain small discrete particles, such as cottage cheese, baby foods, tomato products, fruit and vegetables, soups, and rice desserts.

<span class="mw-page-title-main">Cooker</span> Index of articles associated with the same name

Cooker may refer to several types of cooking appliances and devices used for cooking foods.

<span class="mw-page-title-main">Pasteurized eggs</span> Packaged eggs pre-processed with medium heat

Pasteurized eggs are eggs that have been pasteurized in order to reduce the risk of foodborne illness in dishes that are not cooked or are only lightly cooked. They may be sold as liquid egg products or pasteurized in the shell.

A climbing/falling film plate evaporator is a specialized type of evaporator in which a thin film of liquid is passed over a rising and falling plate to allow the evaporation process to occur. It is an extension of the falling film evaporator, and has application in any field where the liquid to be evaporated cannot withstand extended exposure to high temperatures, such as the concentration of fruit juices.

Circulation evaporators are a type of evaporating unit designed to separate mixtures unable to be evaporated by a conventional evaporating unit. Circulation evaporation incorporates the use of both heat exchangers and flash separation units in conjunction with circulation of the solvent in order to remove liquid mixtures without conventional boiling. There are two types of Circulation Evaporation; Natural Circulation Evaporators and Forced Circulation Evaporators, both of which are still currently used in industry today, although forced Circulation systems, which have a circulation pump as opposed to natural systems with no driving force, have a much wider range of appropriate uses.

A rising film or vertical long tube evaporator is a type of evaporator that is essentially a vertical shell and tube heat exchanger. The liquid being evaporated is fed from the bottom into long tubes and heated with steam condensing on the outside of the tube from the shell side. This is to produce steam and vapour within the tube bringing the liquid inside to a boil. The vapour produced then presses the liquid against the walls of the tubes and causes the ascending force of this liquid. As more vapour is formed, the centre of the tube will have a higher velocity which forces the remaining liquid against the tube wall forming a thin film which moves upwards. This phenomenon of the rising film gives the evaporator its name.

Microwave volumetric heating (MVH) is a method of using microwaves to evenly heat the entire volume of a flowing liquid, suspension or semi-solid. The process is known as MVH because the microwaves penetrate uniformly throughout the volume of the product being heated, thus delivering energy evenly into the body of the material.

References

  1. Bowser, Timothy (23 September 2011). "Steam Infusion Heating". Encyclopedia of Agricultural, Food, and Biological Engineering, Second Edition. pp. 1581–1586. doi:10.1081/E-EAFE2-120045618. ISBN   978-1-4398-1111-5.
  2. Heldman, Dennis (2003). Encyclopedia of Agricultural, Food, and Biological Engineering. CRC Press. p. 944. ISBN   978-0824709389.
  3. APV (6 January 2013). "Long Life Dairy Food" (PDF).
  4. Kerr, Robert. "Steam Basics for Food Processors" (PDF).
  5. Todman, Mike. "JET AGE STEAM POWER FOR MARINE PROPULSION" (PDF). The Royal Institution of Naval Architects.
  6. "Olympus acquisition of PDX". Food Manufacture.
  7. "Pursuit Dynamics PLC". Bloomberg.
  8. Henry, Celia (5 November 2001). "ULTRAPASTEURIZED & PASTEURIZED FOOD". What's That Stuff?. 79 (45).
  9. Penderous, Rick. "Research Into Improving the Nutritional Content of Food". Food Manufacture.