Torque tester

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A torque tester is a quality control device to test or calibrate torque controlled tools. This includes electronic torque wrenches, click torque wrenches, dial torque wrenches, electric screwdrivers, air screwdrivers, pulse tools, cordless screwdrivers, nutrunners, and torque screwdrivers. Advanced torque testers include the ability to measure in clockwise and counter-clockwise directions, [1] and potentially convert to engineering units (such as in·oz, in·lb, ft·lb, N·m, cN·m, kgf·cm, gf·cm, kgf·fm). They can also have different modes of operation (such as peak, 1st peak, track), and may include a certificate from a local regulator (such as NIST).

Contents

Torque testers measure properties such as torsional strength and stiffness and are used in quality control of various fields including medical devices, metals, and aerospace. [2] Cap torque testers are also frequently used of measure the removal torque of screw caps on bottles and jars. [3]

Implementing a bottle torque tester in your production line not only elevates quality standards but also optimizes processes, reducing waste and operational costs. Choosing the right tester can be influenced by various factors, including the type of bottle, product specifications, and regulatory requirements. This article will explore how to select the appropriate equipment for your needs, discuss preventative maintenance, and highlight success stories that illustrate improvements achieved through effective torque tester implementation. [4]

Components

Transducer

A torque transducer, similar to a load cell, is an electronic device used to convert torque into an electrical signal. This conversion is indirect and happens in two stages. Through a mechanical arrangement, the torque being sensed deforms a strain gauge. The strain gauge converts the deformation (strain) to electrical signals. A torque transducer usually consists of four strain gauges in a Wheatstone bridge configuration. Torque transducers of one or two strain gauges are also available. The electrical signal output is typically in the order of a few millivolts and usually requires amplification by an instrumentation amplifier before it can be used. The output of the transducer is plugged into an algorithm to calculate the force applied to the transducer. There are several styles available for torque transducers. Rotary, stationary (reaction), and inline are used for different calibration and audit purposes.

Digital display

A key component of modern torque testers is the digital display. A digital display is used to measure the output signal from the transducer and calculates that reading into a torque value that is displayed on screen. In most cases the display and transducer are contained together inside a housing. This is known as a "Desktop Torque Tester". External rotary and stationary transducers can be used with portable displays (handheld torque analyzers).

Rundown fixture (joint simulator)

A rundown fixture, also known as a joint simulator, is used during the calibration process to help test power tools (electric screwdrivers, air screwdrivers, pulse tools, cordless screwdrivers, nutrunners, etc.). A joint simulator is placed on top of the transducers. An adapter bit is inserted into the power tool and is mated to the top of the joint simulator. By using springs of different stiffness or stacking Belleville washers in set patterns, the joint simulator can replicate soft, medium, or hard joints. This is important when trying to repeat how a tool may be used during an actual process.

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<span class="mw-page-title-main">Potentiometer</span> Type of resistor, usually with three terminals

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<span class="mw-page-title-main">Screwdriver</span> Hand tool used for turning screws

A screwdriver is a tool, manual or powered, used for turning screws.

A transducer is a device that converts energy from one form to another. Usually a transducer converts a signal in one form of energy to a signal in another. Transducers are often employed at the boundaries of automation, measurement, and control systems, where electrical signals are converted to and from other physical quantities. The process of converting one form of energy to another is known as transduction.

A torque wrench is a tool used to apply a specific torque to a fastener such as a nut, bolt, or lag screw. It is usually in the form of a socket wrench with an indicating scale, or an internal mechanism which will indicate when a specified (adjustable) torque value has been reached during application.

<span class="mw-page-title-main">Strain gauge</span> Electronic component used to measure strain

A strain gauge is a device used to measure strain on an object. Invented by Edward E. Simmons and Arthur C. Ruge in 1938, the most common type of strain gauge consists of an insulating flexible backing which supports a metallic foil pattern. The gauge is attached to the object by a suitable adhesive, such as cyanoacrylate. As the object is deformed, the foil is deformed, causing its electrical resistance to change. This resistance change, usually measured using a Wheatstone bridge, is related to the strain by the quantity known as the gauge factor.

<span class="mw-page-title-main">Synchro</span> Variable transformers used in control systems

A synchro is, in effect, a transformer whose primary-to-secondary coupling may be varied by physically changing the relative orientation of the two windings. Synchros are often used for measuring the angle of a rotating machine such as an antenna platform or transmitting rotation. In its general physical construction, it is much like an electric motor. The primary winding of the transformer, fixed to the rotor, is excited by an alternating current, which by electromagnetic induction causes voltages to appear between the Y-connected secondary windings fixed at 120 degrees to each other on the stator. The voltages are measured and used to determine the angle of the rotor relative to the stator.

<span class="mw-page-title-main">Dynamometer</span> Machine used to measure force or mechanical power

A dynamometer or "dyno" for short, is a device for simultaneously measuring the torque and rotational speed (RPM) of an engine, motor or other rotating prime mover so that its instantaneous power may be calculated, and usually displayed by the dynamometer itself as kW or bhp.

<span class="mw-page-title-main">Weighing scale</span> Instrument to measure the weight of an object

A scale or balance is a device used to measure weight or mass. These are also known as mass scales, weight scales, mass balances, massometers and weight balances.

load cell converts a force such as tension, compression, pressure, or torque into a signal that can be measured and standardized. It is a force transducer. As the force applied to the load cell increases, the signal changes proportionally. The most common types of load cells are pneumatic, hydraulic, and strain gauge types for industrial applications. Typical non-electronic bathroom scales are a widespread example of a mechanical displacement indicator where the applied weight (force) is indicated by measuring the deflection of springs supporting the load platform, technically a "load cell".

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<span class="mw-page-title-main">Cycling power meter</span> Device on a bicycle that measures the power output of the rider

A cycling power meter is a device on a bicycle that measures the power output of the rider. Most cycling power meters use strain gauges to measure torque applied, and when combined with angular velocity, calculate power.

<span class="mw-page-title-main">Impact wrench</span> Socket wrench power tool

An impact wrench is a socket wrench power tool designed to deliver high torque output with minimal exertion by the user, by storing energy in a rotating mass, then delivering it suddenly to the output shaft. It was invented by Robert H. Pott of Evansville, Indiana.

<span class="mw-page-title-main">Ultrasonic transducer</span> Acoustic sensor

Ultrasonic transducers and ultrasonic sensors are devices that generate or sense ultrasound energy. They can be divided into three broad categories: transmitters, receivers and transceivers. Transmitters convert electrical signals into ultrasound, receivers convert ultrasound into electrical signals, and transceivers can both transmit and receive ultrasound.

<span class="mw-page-title-main">Torque screwdriver</span>

A torque screwdriver is a screwdriver with components that ensure tightening to a specified torque, ensuring tightening which is sufficient, but not excessive. An insufficiently tightened screw connection may loosen in operation, and excessive tightening can damage parts; for example, if the nuts holding the wheel of a car in place are too loose, or damaged by overtightening, a wheel may come off at speed. Torque screwdrivers are used in mechanical production, manufacturing, and maintenance; their use is part of quality assurance.

Surface acoustic wave sensors are a class of microelectromechanical systems (MEMS) which rely on the modulation of surface acoustic waves to sense a physical phenomenon. The sensor transduces an input electrical signal into a mechanical wave which, unlike an electrical signal, can be easily influenced by physical phenomena. The device then transduces this wave back into an electrical signal. Changes in amplitude, phase, frequency, or time-delay between the input and output electrical signals can be used to measure the presence of the desired phenomenon.

<span class="mw-page-title-main">Norbar Torque</span>

Norbar Torque Tools Ltd specialises in the manufacture and worldwide distribution of torque tools for torque tightening, measurement and calibration. The primary office and factory location is in Banbury, United Kingdom and there are also Norbar sales, service and calibration facilities in Australia, United States, New Zealand, Singapore, China and India.

Test equipment is a general term describing equipment used in many fields. Types of test equipment include:

<span class="mw-page-title-main">Battery torque wrench</span>

A battery torque wrench is a battery-operated torque wrench that can apply a specified torque without effort from the operator. It contains a planetary torque multiplier or a gearbox. A reaction device that absorbs the torque rather than the tool operator. The torque output is adjusted by varying the voltage on the motor. The battery torque wrench is used to remove stubborn nuts, or to apply accurate torque. The gearboxes can have multiplication ratios up to 125:1.

References

  1. "AT2E | Torque Tester | Manual or Automatic". AT2E-USA. Archived from the original on 2024-05-19. Retrieved 2024-05-19.
  2. "What to Know Before Getting a Torque Tester | Delta Regis". Electric Screwdrivers from Delta Regis. 2020-07-13. Retrieved 2020-12-24.
  3. ASTM D3474 Standard Practice for Calibration and Use of Torque Meters Used in Packaging Applications
  4. "Optimize Your Line with Bottle Torque Testers - AT2E - USA". at2e-usa.com/. Retrieved 2024-05-19.