Vertical fire-tube boiler

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Vertical fire-tube boiler, as used in a Leyland steam wagon Leyland steam wagon boiler, section (Rankin Kennedy, Modern Engines, Vol V).jpg
Vertical fire-tube boiler, as used in a Leyland steam wagon

A vertical fire-tube boiler or vertical multitubular boiler is a vertical boiler where the heating surface is composed of multiple small fire-tubes, arranged vertically. [1]

Contents

These boilers were not common, owing to drawbacks with excessive wear in service. The more common form of vertical boiler, [2] which was very similar in external appearance, instead used a single flue and water-filled cross-tubes. Another form used horizontal fire-tubes, even where this added complexity, such as the Cochran boiler.

Where a sustained high evaporative capacity (i.e. power) was required, vertical tubes were used, but rarely. These cases were mostly for locomotives, either railway locomotives or road steam wagons.

Drawbacks

In any boiler, one of the most prone locations for tube and plate wastage is around the water level, where agitation and boiling is most active. This is particularly so when this level is also part of the heated surface, where boiling is most intense (water-tube boiler designs also strive to submerge their directly heated surface beneath the water level, for the same reason).

In this design of boiler, the erosion area affected is part-way up the fire-tubes. Although such tubes are usually designed to be easily replaced, [note 1] their working life is relatively short.

Horizontal tubes

Horizontal fire-tubes are otherwise more efficient than vertical. [3] For that reason, and to avoid the problems of tube erosion with exposed vertical tubes, many of the multi-tubular vertical boilers were instead arranged with their tubes horizontal. These could be either a parallel bank, such as the Cochran boiler, or else radial as for the Robertson.

Submerged tubes

Submerged tube boiler Farm engines and how to run them; the young engineer's guide with special attention to traction and gasoline farm engines, and a chapter on the science of successful threshing (1910) (14762969834).jpg
Submerged tube boiler

To avoid the problem of exposed fire-tubes above the water level, the submerged multi-tube boiler may be used. The upper boiler shell is extended upwards in an annular ring, so as to always maintain the whole length of the tubes submerged. Used in steam wagons and similar, where the water-level may be disturbed as the vehicle climbs a hill.

The relatively rare Fowler steam wagons used a boiler of this form. [4] The main barrel of the boiler contained a nest of curved firetubes between the stayless firebox and a large open space that formed a smokebox containing a five-turn spiral tube superheater. Both tubeplates were domed inwards, making them strong enough to not require staying. The firetubes were curved to 'cause eddies in the hot gases as they rise', [4] to allow for free expansion with heat and also to allow a perpendicular joint between tube and tubeplate.

An external belt of a channel plate riveted around the outside of the shell at the level of the upper tubeplate formed an additional steam and water space, linked below the water level by drilled holes through the shell. The boiler's operating water level was always maintained within this belt space, keeping the tubes entirely submerged. [4] Drawbacks to this system were that the area of the water surface was reduced, leading to both an increased risk of priming and also the need to carefully maintain the boiler's water level; the ratio of volume to height becoming smaller in the belt region, a relatively small change in water volume produces a large change in level.

A similar approach may be seen as the upper bulge around the vertical boiler of the reconstructed GWR railmotor. [5]

This design has also been suggested for model engineering use. [6] In this case the belt was formed inside the boiler shell, with a tubeplate of reduced diameter set inside it.

Stanley steam car

Stanley steam car boiler Stanley steam car boiler (Rankin Kennedy, Modern Engines, Vol III).jpg
Stanley steam car boiler

Some steam cars, including the Stanley and the Chelmsford, [7] used multi-tube vertical boilers, the Stanley design [8] being particularly well-known.

The Stanley boiler is constructed of a seamless copper tube shell, 13+12 inches (340 mm) in diameter and 116 inch (1.6 mm) thick. The numerous 12 inch (13 mm) tubes are densely packed, leaving a very small water volume between them and a high ratio of heating surface to volume, for rapid steam raising. Construction of the boiler is unusual, as the steel tube plates are merely held in place by friction and the tubes are only lightly expanded into them with a tapered drift. Around the outside of the boiler shell are three heat-shrunk steel rings, the compressive stress of which retains the tubeplate. For additional strength, the boiler shell is further wrapped in a helical layer of piano wire. As the boiler is fired by a flat liquid-fuel burner, no enclosed firebox is required.

See also

Related Research Articles

Fire-tube boiler

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Water-tube boiler Type of furnace generating steam

A high pressure watertube boiler is a type of boiler in which water circulates in tubes heated externally by the fire. Fuel is burned inside the furnace, creating hot gas which boils water in the steam-generating tubes. In smaller boilers, additional generating tubes are separate in the furnace, while larger utility boilers rely on the water-filled tubes that make up the walls of the furnace to generate steam.

Firebox (steam engine)

In a steam engine, the firebox is the area where the fuel is burned, producing heat to boil the water in the boiler. Most are somewhat box-shaped, hence the name. The hot gases generated in the firebox are pulled through a rack of tubes running through the boiler.

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A boiler or steam generator is a device used to create steam by applying heat energy to water. Although the definitions are somewhat flexible, it can be said that older steam generators were commonly termed boilers and worked at low to medium pressure but, at pressures above this, it is more usual to speak of a steam generator.

Vertical boiler

A vertical boiler is a type of fire-tube or water-tube boiler where the boiler barrel is oriented vertically instead of the more common horizontal orientation. Vertical boilers were used for a variety of steam-powered vehicles and other mobile machines, including early steam locomotives.

Scotch marine boiler

A "Scotch" marine boiler is a design of steam boiler best known for its use on ships.

Flued boiler

A shell or flued boiler is an early and relatively simple form of boiler used to make steam, usually for the purpose of driving a steam engine. The design marked a transitional stage in boiler development, between the early haystack boilers and the later multi-tube fire-tube boilers. A flued boiler is characterized by a large cylindrical boiler shell forming a tank of water, traversed by one or more large flues containing the furnace. These boilers appeared around the start of the 19th century and some forms remain in service today. Although mostly used for static steam plants, some were used in early steam vehicles, railway locomotives and ships.

Vertical boiler with horizontal fire-tubes

A vertical boiler with horizontal fire-tubes is a type of small vertical boiler, used to generate steam for small machinery. It is characterised by having many narrow fire-tubes, running horizontally.

Yarrow boiler Obsolete class of high-pressure water-tube boilers widely used on ships

Yarrow boilers are an important class of high-pressure water-tube boilers. They were developed by Yarrow & Co. (London), Shipbuilders and Engineers and were widely used on ships, particularly warships.

Boilers for generating steam or hot water have been designed in countless shapes, sizes and configurations. An extensive terminology has evolved to describe their common features. This glossary provides definitions for these terms.

A Field-tube boiler is a form of water-tube boiler where the water tubes are single-ended. The tubes are closed at one end, and they contain a concentric inner tube. Flow is thus separated into the colder inner flow down the tube and the heated flow upwards through the outer sleeve. As Field tubes are thus dependent on thermo-syphon flow within the tube, they must thus always have some vertical height to encourage the flow. In most designs they are mounted near-vertically, to encourage this.

Sentinel boiler Type of steam-generating furnace

The Sentinel boiler was a design of vertical boiler, fitted to the numerous steam waggons built by the Sentinel Waggon Works.

Three-drum boiler Compact furnace with two side water drums and one steam drum above

Three-drum boilers are a class of water-tube boiler used to generate steam, typically to power ships. They are compact and of high evaporative power, factors that encourage this use. Other boiler designs may be more efficient, although bulkier, and so the three-drum pattern was rare as a land-based stationary boiler.

Transverse boiler

A transverse boiler is a boiler used to generate steam to power a vehicle. Unlike other boilers, its external drum is mounted transversely across the vehicle.

Vertical cross-tube boiler

A cross-tube boiler was the most common form of small vertical boiler. They were widely used, in the age of steam, as a small donkey boiler, for the independent power of winches, steam cranes etc.

Launch-type boiler

A launch-type, gunboat or horizontal multitubular boiler is a form of small steam boiler. It consists of a cylindrical horizontal shell with a cylindrical furnace and fire-tubes within this.

Spiral watertube boiler

Spiral water-tube boilers are a family of vertical water-tube boilers. Their steam generating tubes are narrow spiral tubes, arranged in circular fashion around a central vertical water drum.

Haycock boiler

A haycock boiler is an early form of steam locomotive boiler with a prominently raised firebox of "Gothic arch", "haystack", or "coppernob" shape. The term haystack is most commonly used, but is avoided here as it is confusingly used for three quite different forms of boiler. This particularly large outer firebox served as the steam dome and was often highly decorated with polished brass. These were popular for early railway locomotives, from 1840 to the 1850s.

Pistol boiler

A pistol boiler is a design of steam boiler used in light steam tractors and overtype steam wagons. It is noted for the unusual shape of the firebox, a circular design intended to be self-supporting without the use of firebox stays.

South African Clayton Railmotor

The South African Railways Clayton Railmotor of 1929 was a steam railmotor.

References

  1. Tube replacement is a common in-service task for locomotive-pattern boilers.
  1. Kennedy, Rankin (1912 edition of 1905 book.). The Book of Modern Engines and Power Generators. Vol. V. London: Caxton. p. 222.{{cite book}}: Check date values in: |date= (help)
  2. Harris, Model Boilers, p. 162
  3. Harris, Model Boilers, p. 50
  4. 1 2 3 The Fowler Patent Steam Wagon (Manufacturer's brochure). Leeds: John Fowler & Co. c. 1931. pp. 6–7.
  5. "The New Power Bogie". GWR Steam Railmotor and Trailer Project.{{cite web}}: External link in |publisher= (help)
  6. Harris, K. N. (1974). Model Boilers and Boilermaking. MAP. pp. 49–51. ISBN   0-85242-377-2.
  7. Kennedy, Modern Engines, III, pp. 195-205
  8. Kennedy, Rankin (1912 edition of 1905 book.). The Book of Modern Engines and Power Generators. Vol. III. London: Caxton. pp. 192–195.{{cite book}}: Check date values in: |date= (help)