Bulk polymerization

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Bulk polymerization or mass polymerization is carried out by adding a soluble radical initiator to pure monomer in liquid state. The initiator should dissolve in the monomer. The reaction is initiated by heating or exposing to radiation. As the reaction proceeds the mixture becomes more viscous. The reaction is exothermic and a wide range of molecular masses are produced.

Contents

Bulk polymerization is carried out in the absence of any solvent or dispersant and is thus the simplest in terms of formulation. It is used for most step-growth polymers and many types of chain-growth polymers. In the case of chain-growth reactions, which are generally exothermic, the heat evolved may cause the reaction to become too vigorous and difficult to control unless efficient cooling is used.

Advantages and disadvantages

Bulk polymerization has several advantages over other methods, these advantages are: [1]

Disadvantages: [1]

For reducing the disadvantages of bulk polymerization, the process can be carried out in a solution. This is known as solution polymerization. [2]

Classification

There are two main types of bulk polymerization: [3]

Quiescent bulk polymerization

There is no agitation in this type of bulk polymerization. This is often used to synthesize cross-linked and thermosetting polymers. Due to dormant nature of the system, the Trommsdorff effect is significantly present, which in turn leads to longer chains and tougher material. The major disadvantages of this type of polymerization include entrapped bubbles (or voids) due to monomer boil-off and inability to convert all monomers.

Stirred bulk polymerization

Continuous stirring of the monomer happens in this type of polymerization. Very specific designs of reactors are used depending upon the viscosity of the polymer. In some applications, the completed polymer melt is transferred from the reactor using a gear pump or applying moderate external pressure. It differs from the solution polymerization in a way that the monomer itself acts as a solvent.

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<span class="mw-page-title-main">Polymerization</span> Chemical reaction to form polymer chains

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In polymer chemistry, reversible-deactivation radical polymerizations (RDRPs) are members of the class of reversible-deactivation polymerizations which exhibit much of the character of living polymerizations, but cannot be categorized as such as they are not without chain transfer or chain termination reactions. Several different names have been used in literature, which are:

In polymer science, dispersion polymerization is a heterogeneous polymerization process carried out in the presence of a polymeric stabilizer in the reaction medium. Dispersion polymerization is a type of precipitation polymerization, meaning the solvent selected as the reaction medium is a good solvent for the monomer and the initiator, but is a non-solvent for the polymer. As the polymerization reaction proceeds, particles of polymer form, creating a non-homogeneous solution. In dispersion polymerization these particles are the locus of polymerization, with monomer being added to the particle throughout the reaction. In this sense, the mechanism for polymer formation and growth has features similar to that of emulsion polymerization. With typical precipitation polymerization, the continuous phase is the main locus of polymerization, which is the main difference between precipitation and dispersion.

References

  1. 1 2 Abdullah Youssef, Abdal-Rhman. (2019). Solution & Bulk polymerization. 10.13140/RG.2.2.16472.96001/2.
  2. Daniel U. Witte, Prediction of Mass Transport of Solvent / Polymer Systems in High Volume Kneader Reactors at Finite Solvent Concentrations, 2009
  3. Rodriguez, Christopher. Principles of Polymer Systems. CRC Press. ISBN   978-1-4822-2379-8.