Nail gun

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Pneumatic nail gun in use Using a nail gun.jpg
Pneumatic nail gun in use

A nail gun, nailgun or nailer is a form of hammer used to drive nails into wood or other materials. It is usually driven by compressed air (pneumatic), electromagnetism, highly flammable gases such as butane or propane, or, for powder-actuated tools, a small explosive charge. Nail guns have in many ways replaced hammers as tools of choice among builders.

Contents

The nail gun was designed by Morris Pynoos, a civil engineer by training, for his work on Howard Hughes' Hughes H-4 Hercules (known as the Spruce Goose). The wooden fuselage was nailed together and glued, and then the nails were removed. [1] [2]

The first nail gun used air pressure and was introduced to the market in 1950 to speed the construction of housing floor sheathing and sub-floors. With the original nail gun, the operator used it while standing and could nail 40 to 60 nails a minute. It had a capacity of 400 to 600 nails. [3]

Use

Nail guns use fasteners mounted in long clips (similar to a stick of staples) or collated in a paper or plastic carrier, depending on the design of the nail gun. Some full head nail guns, especially those used for pallet making and roofing, use long plastic or wire collated coils. Some strip nailers use a clipped head so the nails can be closer together, which allows less frequent reloading. Clip head nails are sometimes banned by state or local building codes. Full Round Head nails and ring shank nails provide greater resistance to pull out. Nailers may also be of the 'coil' type where the fasteners come in wire or plastic collation, to be used with nail guns with a drum magazine; the advantage is many more fasteners per load, but at the expense of extra weight. Industrial nailers designed for use against steel or concrete may have a self-loading action for the explosive caps, but most need nails to be loaded by hand. Nail guns vary in the length and gauge (thickness) of nails they can drive.

Air compressor supplies air into a nail gun AirCompressorHusky.JPG
Air compressor supplies air into a nail gun

The smallest size of fasteners are normally 23 gauge (0.025 inches or 0.64 millimetres in diameter), commonly called "pin nailers" and generally have only a minimal head. They are used for attaching everything from beadings, mouldings and so forth to furniture all the way up to medium-sized 7 to 8 inches (18 to 20 cm) baseboard, crown molding and casing. Lengths are normally in the range 38 to 1+14 inches (10 to 32 mm), although some industrial tool manufacturers supply up to 2 inches (51 mm). The 23 gauge micro pin is rapidly gaining ground as users find that it leaves a much smaller hole than brad nails, thereby eliminating the time normally taken to fill holes and presenting a far better looking finished product.

The next size up is the 18 gauge (1.02 mm diameter) fixing, often referred to as a "brad". These fastenings are also used to fix mouldings but can be used in the same way as the smaller 22 to 24 gauge fastenings. Their greater strength leads to their use in trim carpentry on hardwoods where some hole filling is acceptable. Most 18 gauge brads have heads, but some manufacturers offer headless fastenings. Lengths range from 58 to 2 inches (16 to 51 mm).

The next sizes are 16 and 15 gauge (1.63 and 1.83 mm diameter). These are generally referred to as "finish nails". They come in lengths between 58 and 2+12 in (16 and 64 mm) and are used in the general fixing of much softwood and MDF trim work (such as baseboard/skirtings, architraves, etc.) where the holes will be filled and the work painted afterwards.

The largest sizes of conventional collated fastenings are the clipped head and full head nails which are used in framing, fencing and other forms of structural and exterior work. These nails generally have a shank diameter of 0.11 to 0.13 in (2.8 to 3.3 mm) although some manufacturers offer smaller diameter nails as well. General lengths are in the range 2 to 3+13 in (51 to 85 mm). Shank styles include plain, ring annular, twisted, etc. and a variety of materials and finishes are offered including plain steel, galvanized steel, sherardised steel, stainless steel, etc. depending on the pull-out resistance, corrosion resistance, etc. required for the given application. These sizes of fastenings are available in stick collated form (often 20° to 21° for full head, 28° to 34° for clipped head) or coil form (for use in pallet/roofing nailers) depending on the application. Full-head nails have greater pull-out resistance than clipped head nails[ citation needed ] and are mandated by code in many hurricane zones for structural framing.

Another type of fastening commonly found in construction is the strap fastening which is roughly analogous to the large head clout nail. These are used in conjunction with a strap shot nailer (or positive placement nailer UK[ dubious ]) to fix metalwork such as joist hangers, corner plates, strengthening straps, etc. to timber structures. They differ from conventional nailers in that the point of the fastening is not sheathed so it can be exactly positioned before firing the nail gun.

Other specialist nailers are also available which can drive spikes up to 6+14 inches (16 cm) long, fix wood to steel, etc.

A palm nailer is a small, lightweight tool, typically pneumatic, which fits into the palm of one hand. It is convenient for working in tight spaces and can drive both short and long nails. Repeated hammer blows (of around 40 hits per second) rather than a single strike drive the fastener.

Safety

Nail gun safety video

In the United States, about 42,000 people every year go to emergency rooms with injuries from nail guns, according to the U.S. Centers for Disease Control (CDC). 40% of those injuries occur to consumers. Nail gun injuries tripled between 1991 and 2005. Foot and hand injuries are among the most common. The U.S. Consumer Product Safety Commission estimates that treating nail gun wounds costs at least $338 million per year nationally in emergency medical care, rehabilitation, and workers' compensation. [4] Often personnel selling the tools know little about the dangers associated with their use or safety features that can prevent injuries. [5]

Injuries to the fingers, hands, and feet are among the three most common, but there are also injuries that involve other body areas such as arms and legs as well as internal organs. [6] Some of these injuries are serious and some have resulted in death. [7]

All kinds of nail guns can be dangerous, so safety precautions similar to those for a firearm are usually recommended for their use. For safety, nail guns are designed to be used with the muzzle contacting the target. Unless specifically modified for the purpose, they are not effective as a projectile weapon.

The most common firing mechanism is the dual-action contact-trip trigger, which requires that the manual trigger and nose contact element both be depressed for a nail to be discharged. The sequential-trip trigger, which is safer, requires the nose contact to be depressed before the manual trigger, rather than simultaneously with the trigger. Approximately 65% to 69% of injuries from contact-trip tools could be prevented through the use of a sequential-trip trigger, according to the CDC. [8]

There is recoil associated with the discharge of a nail from a nail gun. Contact triggers allow the gun to fire unintended nails if the nose hits the wood surface or a previously placed nail following recoil. Nailers with touch tip (contact) triggers are susceptible to this double firing. According to a 2002 engineering report from the Consumer Products Safety Commission (CPSC), the recoil and firing of the second nail occurs well before the trigger can be released. Acute injury rates are twice as high among users of tools with contact triggers. [9]

In September 2011 The Occupational Safety and Health Administration (OSHA) and the National Institute for Occupational Safety and Health (NIOSH) issued a nail gun safety guide that details practical steps to prevent injuries including use of tools with sequential triggers, training prior to use, and use of appropriate protective equipment such as eye protection. [10] In June 2013, NIOSH released an instructional comic providing information on nail gun hazards and ways to use the device properly. [11]

Research aimed at reducing nail gun accidents among frame carpenters, among the heaviest users of nail guns, is ongoing. [12]

Types

Pneumatic

The most popular type of nail gun, which uses compressed air to drive its fasteners. Thus, it is dependent on both a compressor and a power source to operate the compressor (either direct electrical current or an on-site generator), and encumbered in use by a cumbersome high-pressure air hose (which may be extremely stiff in cold weather, and retain an annoying "memory" of having been coiled at any time).

A pneumatic nail gun is also limited by the size and rebound rate of its compressor in the number of fasteners it can drive consecutively.

Historically pneumatic air guns required daily oiling (at a minimum), though "oil-free" versions are also produced.

Powder-actuated

Propellant-powered ("powder-actuated") nail guns fall into two broad categories:

  1. Direct drive or high velocity devices. This uses gas pressure acting directly on the nail to drive it.
  2. Indirect drive or low velocity devices. This uses gas pressure acting on a heavy piston which drives the nail. Indirect drive nailers are safer because they cannot launch a free-flying projectile even if tampered with or misused, and the lower velocity of the nails is less likely to cause explosive shattering of the work substrate.

Either type can, with the right cartridge loads, be very powerful, driving a nail or other fastener into hard concrete, stone, rolled steelwork, etc., with ease.

Combustion powered

Powered by a gas (e.g. propane) and air explosion in a small cylinder; the piston pushes the nail directly and there are no rotating parts.

Electric

In one type of electric nail gun, a rotating electric motor gradually compresses a powerful spring and suddenly releases it.[ citation needed ]

Solenoid-powered

Here a solenoid propels a metal piston, which has a long front rod which propels the nail.

The solenoid tends to attract the piston or projectile towards the middle of the solenoid. If a series of solenoids is used (which makes the nail gun into a type of coilgun), to get more power, each solenoid must be switched off when the piston has reached the middle of the solenoid. In multi-solenoid coilguns a short burst of power from a big capacitor (one attached to each solenoid) comes at the right time to propel the piston or projectile. For more information see Coilguns for ferromagnetic projectiles.

Pin nailer

A pin nailer is a type of nail gun that drives simple pin-like fasteners as substitutes for finish nails.

Pin nailers are often used on molding for furniture, cabinets, and interior millwork. They can also work as temporary fasteners for pieces with irregular shapes that are impossible to hold down with a clamp securely.

See also

Related Research Articles

<span class="mw-page-title-main">Nail (fastener)</span> Sharp object of hard metal used as a fastener

In woodworking and construction, a nail is a small object made of metal which is used as a fastener, as a peg to hang something, or sometimes as a decoration. Generally, nails have a sharp point on one end and a flattened head on the other, but headless nails are available. Nails are made in a great variety of forms for specialized purposes. The most common is a wire nail. Other types of nails include pins, tacks, brads, spikes, and cleats.

<span class="mw-page-title-main">Air gun</span> Gun that uses compressed air to launch projectiles

An air gun or airgun is a gun that uses energy from compressed air or other gases that are mechanically pressurized and then released to propel and accelerate projectiles, similar to the principle of the primitive blowgun. This is in contrast to a firearm, which shoots projectiles using energy generated via exothermic combustion (deflagration) of chemical propellants, most often black powder or smokeless powder.

<span class="mw-page-title-main">Coilgun</span> Artillery using coils to electromagnetically propel a projectile

A coilgun is a type of mass driver consisting of one or more coils used as electromagnets in the configuration of a linear motor that accelerate a ferromagnetic or conducting projectile to high velocity. In almost all coilgun configurations, the coils and the gun barrel are arranged on a common axis. A coilgun is not a rifle as the barrel is smoothbore.

<span class="mw-page-title-main">Zipper</span> Device for binding the edges of an opening of fabric or other flexible material

A zipper, zip, fly, or zip fastener, formerly known as a clasp locker, is a commonly used device for binding together two edges of fabric or other flexible material. Used in clothing, luggage and other bags, camping gear, and many other items, zippers come in a wide range of sizes, shapes, and colors. In 1892, Whitcomb L. Judson, an American inventor from Chicago, patented the original design from which the modern device evolved.

<span class="mw-page-title-main">Staple (fastener)</span> Two-pronged fastener

A staple is a type of two-pronged fastener, usually metal, used for joining, gathering, or binding materials together. Large staples might be used with a hammer or staple gun for masonry, roofing, corrugated boxes and other heavy-duty uses. Smaller staples are used with a stapler to attach pieces of paper together; such staples are a more permanent and durable fastener for paper documents than the paper clip.

<span class="mw-page-title-main">Rivet</span> Permanent mechanical fastener

A rivet is a permanent mechanical fastener. Before being installed, a rivet consists of a smooth cylindrical shaft with a head on one end. The end opposite the head is called the tail. On installation, the deformed end is called the shop head or buck-tail.

<span class="mw-page-title-main">Spray painting</span> Painting technique in which a device sprays coating material through the air onto a surface

Spray painting is a painting technique in which a device sprays coating material through the air onto a surface. The most common types employ compressed gas—usually air—to atomize and direct the paint particles.

<span class="mw-page-title-main">Fastener</span> Hardware device that mechanically joins or affixes two or more objects together

A fastener or fastening is a hardware device that mechanically joins or affixes two or more objects together. In general, fasteners are used to create non-permanent joints; that is, joints that can be removed or dismantled without damaging the joining components. Steel fasteners are usually made of stainless steel, carbon steel, or alloy steel.

<span class="mw-page-title-main">Jackhammer</span> Pneumatic tool

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<span class="mw-page-title-main">Socket wrench</span> Lever with interchangeable socket heads to grip or turn a bolt or nut

A socket wrench is a type of spanner that uses a closed socket format, rather than a typical open wrench/spanner to turn a fastener, typically in the form of a nut or bolt.

<span class="mw-page-title-main">Safety wire</span> Locking device for bolts etc.

A safety wire or locking-wire is a type of positive locking device that prevents fasteners from falling out due to vibration and other forces. The presence of safety wiring may also serve to indicate that the fasteners have been properly tightened.

<span class="mw-page-title-main">Impact wrench</span> Socket wrench power tool

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<span class="mw-page-title-main">Powder-actuated tool</span> Type of nail gun

A powder-actuated tool is a type of nail gun used in construction and manufacturing to join materials to hard substrates such as steel and concrete. Known as direct fastening or explosive fastening, this technology is powered by a controlled explosion of a small chemical propellant charge, similar to the process that discharges a firearm.

A dynamite gun is any of a class of artillery pieces that use compressed air to propel an explosive projectile. Dynamite guns were in use for a brief period from the 1880s to the beginning of the twentieth century.

<span class="mw-page-title-main">Paslode Impulse</span> Cordless nail gun

Paslode Impulse is a trademarked name for a cordless nail gun manufactured by Paslode. Cordless nail guns do not need an air compressor. Instead, they use what Paslode calls a "fuel cell", but is actually a very small two stroke engine which fires one ignition stroke for each nail driven, and reloads itself from a small metal can filled with pressurized flammable gas. It has a battery pack and a high-voltage power supply, to deliver a spark.

<span class="mw-page-title-main">Rivet gun</span> Type of power tool

A rivet gun, also known as a rivet hammer or a pneumatic hammer, is a type of tool used to drive rivets. The rivet gun is used on rivet's factory head, and a bucking bar is used to support the tail of the rivet. The energy from the hammer in the rivet gun drives the work and the rivet against the bucking bar. As a result, the tail of the rivet is compressed and work-hardened. At the same time the work is tightly drawn together and retained between the rivet head and the flattened tail. Nearly all rivet guns are pneumatically powered. Those rivet guns used to drive rivets in structural steel are quite large while those used in aircraft assembly are easily held in one hand. A rivet gun differs from an air hammer in the precision of the driving force.

<span class="mw-page-title-main">Potato cannon</span> Pipe-based cannon

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A screw is an externally helical threaded fastener capable of being tightened or released by a twisting force (torque) to the head. The most common uses of screws are to hold objects together and there are many forms for a variety of materials. Screws might be inserted into holes in assembled parts or a screw may form its own thread. The difference between a screw and a bolt is that the latter is designed to be tightened or released by torquing a nut.

<span class="mw-page-title-main">Rail fastening system</span> Rail-tie/sleeper binding mechanism

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References

  1. "M. Pynoos, 84; Civic Booster, Engineer". Los Angeles Times. 10 July 2002.
  2. "Spruce Goose nail gun designer dies". Daily Journal of Commerce. 15 July 2002.
  3. "Nailing Machine Speeds Building". Popular Mechanics . Vol. 93, no. 3. March 1950. p. 96.
  4. Nail gun injuries Archived 2012-04-25 at the Wayback Machine Bituminous Insurance Safety News Briefs, 25 April 2008
  5. Lipscomb, Hester J.; Nolan, James; Patterson, Dennis; Fullen, Mark; Takacs, Brandon C.; Pompeii, Lisa A. (2011). "Buyer beware: Personnel selling nail guns know little about dangerous tools". American Journal of Industrial Medicine. 54 (8): 571–8. doi:10.1002/ajim.20954. PMID   21472746.
  6. Jodati, A.; Safaei, N.; Toufan, M.; Kazemi, B. (2011). "A unique nail gun injury to the heart with a delayed presentation". Interactive Cardiovascular and Thoracic Surgery. 13 (3): 363–365. doi: 10.1510/icvts.2011.272120 . ISSN   1569-9293. PMID   21636580.
  7. Nail found embedded in construction worker's skull USA Today Jan. 17 2005
  8. Centers for Disease Control and Prevention (2007). "Nail-gun injuries treated in emergency departments--United States, 2001-2005". Morbidity and Mortality Weekly Report. 56 (14): 329–32. PMID   17431377.
  9. Lipscomb, Hester J.; Nolan, James; Patterson, Dennis; Dement, John M. (2008). "Prevention of traumatic nail gun injuries in apprentice carpenters: Use of population-based measures to monitor intervention effectiveness". American Journal of Industrial Medicine. 51 (10): 719–27. doi:10.1002/ajim.20628. PMC   2574677 . PMID   18704898.
  10. Nail Gun Safety: A Guide for Construction Contractors NIOSH/OSHA, Sept. 2011
  11. CDC - NIOSH Publications and Products - Straight Talk About Nail Gun Safety NIOSH, June 2013.
  12. Prevention of Nail Gun Injuries in Residential Construction Archived 2015-09-23 at the Wayback Machine CPWR - The Center for Construction Research and Training