Swarf

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Various examples of swarf, including a block of compressed swarf SwarfSamples.jpg
Various examples of swarf, including a block of compressed swarf

Swarf, also known as chips or by other process-specific names (such as turnings, filings, or shavings), are pieces of metal, wood, or plastic that are the debris or waste resulting from machining, woodworking, or similar subtractive (material-removing) manufacturing processes. Swarf or chips can be small particles (such as the gritty swarf from grinding metal or the sawdust from sawing or sanding wood); long, stringy tendrils (such as the springy chips from turning tough metals, or long shavings from whittling); slag-like waste (such as is produced within pipe during pipefitting work); or stone fragments and dust (as in masonry). [1]

Some of these terms are mass nouns (such as swarf and sawdust) and some of them are count nouns (such as chips, filings, or shavings).

Wood swarf is discussed at sawdust .

Metal swarf

Metal grinding produces grinding swarf. A song of fire and metal.jpg
Metal grinding produces grinding swarf.

Chips can be extremely sharp and they can cause serious injuries if not handled correctly. It is not uncommon for chips flying off the cutter to be ejected with great force and to fly several yards.

Due to its high surface area, swarf composed of some reactive metals can be highly flammable. Swarf may also spontaneously combust, especially if the swarf is coated with cutting oil. [2] To extinguish swarf fires, a special fire extinguisher is needed, designed for fighting Class D (metal) fires.

When machining without coolant, swarf is usually very hot and can easily burn the machine operator. Machinists typically wear long pants, eye protection and other personal protective equipment for this reason.

Some common engineering materials such as beryllium are hazardous when finely divided and appropriate measures should be taken to prevent exposure.

For ease of transport and handling, swarf may be compressed into bricks. Metal swarf can usually be recycled.

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Lathe Machine tool which rotates the work piece on its axis

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Machine tool Machine for handling or machining metal or other rigid materials

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Metalworking Process of making items from metal

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Machining Material-removal process; Manufacturing process

Machining is a process in which a material is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes machine tools, in contrast to additive manufacturing, which uses controlled addition of material.

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A bandsaw is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches, which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic.

Drilling Cutting process that uses a drill bit to cut a hole of circular cross-section in solid materials

Drilling is a cutting process that uses a drill bit to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute. This forces the cutting edge against the work-piece, cutting off chips (swarf) from the hole as it is drilled.

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Woodturning Craft

Woodturning is the craft of using a wood lathe with hand-held tools to cut a shape that is symmetrical around the axis of rotation. Like the potter's wheel, the wood lathe is a simple mechanism that can generate a variety of forms. The operator is known as a turner, and the skills needed to use the tools were traditionally known as turnery. In pre-industrial England, these skills were sufficiently difficult to be known as 'the misterie' of the turners guild. The skills to use the tools by hand, without a fixed point of contact with the wood, distinguish woodturning and the wood lathe from the machinist's lathe, or metal-working lathe.

Particle board Pressed and extruded wood product

Particle board, also known as chipboard or low-density fiberboard, is an engineered wood product manufactured from wood chips and a synthetic resin or other suitable binder, which is pressed and extruded. Particle board is often confused with oriented strand board (OSB), a different type of fiberboard that uses machined wood flakes and offers more strength.

Drawknife Woodworking hand tool

A drawknife is a traditional woodworking hand tool used to shape wood by removing shavings. It consists of a blade with a handle at each end. The blade is much longer than it is deep. It is pulled or "drawn" toward the user.

Sawdust Byproduct or waste product of woodworking operations (sawing, sanding, milling, etc.)

Sawdust is a by-product or waste product of woodworking operations such as sawing, sanding, milling, planing, and routing. It is composed of small chippings of wood. These operations can be performed by woodworking machinery, portable power tools or by use of hand tools. Wood dust is also the byproduct of certain animals, birds and insects which live in wood, such as the woodpecker and carpenter ant. In some manufacturing industries it can be a significant fire hazard and source of occupational dust exposure.

Turning Machining process

Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates.

Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations. They remove material by their movement within the machine or directly from the cutter's shape.

Screw conveyor Device to move liquid or granular materials

A screw conveyor or auger conveyor is a mechanism that uses a rotating helical screw blade, called a "flighting", usually within a tube, to move liquid or granular materials. They are used in many bulk handling industries. Screw conveyors in modern industry are often used horizontally or at a slight incline as an efficient way to move semi-solid materials, including food waste, wood chips, aggregates, cereal grains, animal feed, boiler ash, meat, and bone meal, municipal solid waste, and many others. The first type of screw conveyor was the Archimedes' screw, used since ancient times to pump irrigation water.

Grinding (abrasive cutting) Machining process using a grinding wheel

Grinding is a type of abrasive machining process which uses a grinding wheel as cutting tool.

Chip formation is part of the process of cutting materials by mechanical means, using tools such as saws, lathes and milling cutters.

Metal swarf Filing debris or waste resulting from metal manufacturing processes

Metal swarf, also known as chips or by other process-specific names, are pieces of metal that are the debris or waste resulting from machining or similar subtractive (material-removing) manufacturing processes. Metal swarf can be small particles or long, stringy tendrils.

References

  1. "The universe is finished; the copestone is on, and the chips were carted off a million years ago." —Ishmael, in Moby-Dick , by Herman Melville.
  2. "Scrap metal (borings, shavings, turnings, cuttings, dross)" (PDF). Retrieved 10 January 2019.