WorkNC

Last updated
WorkNC
Original author(s) Sescoi
Initial release1988
Stable release
G3 V21
Operating system Windows
Available inEnglish, French, German, Spanish, Portuguese, Italian, Czech, Dutch, Turkish, Russian, Japanese, Chinese, Korean
Type CAM
Website www.worknc.com

WorkNC is a computer-aided manufacturing (CAM) software developed by Sescoi for multi-axis machining.

Contents

History

Audi RSQ concept car for the I, Robot movie, machined using WorkNC. WorkNC-Audi concept car.jpg
Audi RSQ concept car for the I, Robot movie, machined using WorkNC.

The first version of WorkNC CAM software was released by Sescoi in 1988. The driving forces behind the product were Bruno Marko, president of Sescoi, and Gerard Billard, R&D Innovation Manager. [1]

Salomon Group was the first customer to use WorkNC in 1988 in order to manufacture ski boots and other sports equipment. [2]

In 2002, the company released WorkNC-CAD, followed by WorkNC 5-axis in 2003 and WorkNC G3 in 2007.

In 2008, Sescoi launched WorkXPlore 3D, a collaborative viewer for 3D CAD files that didn't require the original CAD application. [3]

In 2009, the company launched WorkNC Dental, a CAD/CAM software for the machining of prosthetic appliances, implants and dental structures, [4] as well as WorkNC Wire EDM, [5] a software for Wire EDM.

In 2010, Sescoi launched WorkNC-CAD Hybrid Modeling, a 3D CAD software for 3D model design, reparation, machining preparation, and surface design capabilities. [6] [7]

In 2010, Sescoi introduced WorkNC Version 21, a 64-bit version with multi-threading. [8]

Functionality

WorkNC CAM main functions include:

Roughing toolpaths

Finishing toolpaths

2 and 2.5 Axis toolpaths

5 Axis toolpaths

Supported CAD formats

WorkNC can read the following CAD file formats:

Products

WorkNC Dental

Chrome-cobalt disc with bridges and crowns manufactured using WorkNC Dental CAD/CAM Disc with dental implants made with WorkNC.jpg
Chrome-cobalt disc with bridges and crowns manufactured using WorkNC Dental CAD/CAM

Automatic machining [15] of prosthetic appliances, implants, crowns, bridge implants [16] and dental structures.

Intelligence within the system considers the limitations of the machine tool to automatically produce collision free toolpaths.

WorkNC MPM (Multi-Part Machining)

A CAD/CAM module that allows multiple parts to be simultaneously machined on the same machine.

WorkNC LMP (Layer Milling Process)

WorkNC LMP is a CAD/CAM software for cutting parts in layers, a well-known technique for machining deep and narrow cavities. [17]

WorkNC-LMP automatically divides 3D models and creates roughing and finishing toolpaths for each layer. [18] This technology can be used on any machining center, simplifying the programming and cutting of complex shapes by building them up in manageable sections.

Sescoi worked in collaboration with F. Zimmermann, combining the speed and accuracy of the dedicated Zimmermann LMC (Layer Milling Centre) with Sescoi's WorkNC-LMP. By using the software in conjunction with the machine all the toolpaths and special machine control sequences are automatically generated to cut parts in unmanned operation.

The LMC works from underneath, using high-speed techniques to machine each layer in turn. As each layer is roughed and finished a new plate is bonded, ready for the next machining operation, this continues until the finished part is built up. WorkNC-LMP automates this process starting from the CAD model, firstly splitting it into layers, and then generating both the roughing and finishing toolpaths for each layer. This technique is ideal for high speed machining enabling the use of short and rigid cutters, and eliminates the possibility of a collision. WorkNC-LMP allows to select the material from a materials library and controls factors such as surface roughening prior to bonding, cutting adhesive channels to control excess glue, overlapping of cutter paths to remove traces of glue, and paths for the application of adhesive between layers. It provides the visual control of all toolpaths and the calculation of the estimated total machining time.

WorkNC-LMP combines the advantages of generative rapid prototyping with conventional machining, and is the latest example of the company's resolve to make new processes a reality for its customers.

WorkNC Wire EDM

WorkNC Wire EDM is a CAD/CAM software for Wire Electrical discharge machining. Dialog boxes guide the user through the system. Functions within WorkNC Wire EDM allow the extraction of cross sections, ready for 2- or 4-axis cutting. Alternatively, the 3D surfaces of the CAD model can be used directly.

It also includes graphical verification to automatically check for collisions and the maximum wire angle possible on each individual EDM machine. The latest version makes it easy to extract and link 4-axis wire paths. Dialog boxes guide the user through the process making it simple to add tags, create roughing and finishing wire paths, lead in and out moves, a range of corner strategies, and tag removal cycles. Postprocessors and technology libraries are included for all leading machines. [7]

WorkNC-CAD

WorkNC-CAD is a manufacturing CAD software with surface and solid modeling functions. It is included free as a standard integrated component of WorkNC. It provides features required to design and manufacture molds, dies, and tooling without the need for additional software applications or outsourcing.

WorkNC-CAD has advanced intelligent surface morphing for filling simple or complex cavities, automatic 2D feature recognition and cycle definition for drilling, counterboring, reaming and tapping, as well as automatic mold and die core separation.

WorkNC-CAD Hybrid Modeling

WorkNC-CAD Hybrid Modeling (HM) is a 3D CAD software launched by Sescoi in 2010 for 3D model design, reparation and machining preparation, with surface design capabilities integrated with solid modeling functionality in a user friendly environment. It can be used as an independent CAD product. It is powered by D-Cubed software components from Siemens PLM. [6]

WorkNC-CAD HM works on solid and surface models making use of parametric commands to easily manipulate and repair CAD data. Along with multiple CAD translators, it includes modules for electrode creation, core/cavity separation and Wire EDM. The WorkNC Electrode module makes use of the WorkNC-CAD Hybrid Modeling capabilities to extract electrode shapes directly from solid or surface models. The electrode model can be modified and extended, and tool holders added from a library to produce a complete electrode. WorkNC's collision checking ensures the electrode does not collide with any surrounding surfaces, automatically adding extensions as required. Documentation and electrode coordinate systems are produced by the software to ensure correct positioning for the EDM operations. [7]

WorkNC-CAD Hybrid Modeling features include:

When used in its standalone design version by toolmakers in their technical departments, it offers mold, tool and die businesses a uniform CAD product throughout the entire manufacturing process.

WorkXPlore 3D

WorkXPlore 3D is a 3D viewer for CAD files. A free viewer version and a free evaluation version are available. [19]

Related Research Articles

<span class="mw-page-title-main">Electrical discharge machining</span> Metal fabrication process

Electrical discharge machining (EDM), also known as spark machining, spark eroding, die sinking, wire burning or wire erosion, is a metal fabrication process whereby a desired shape is obtained by using electrical discharges (sparks). Material is removed from the work piece by a series of rapidly recurring current discharges between two electrodes, separated by a dielectric liquid and subject to an electric voltage. One of the electrodes is called the tool-electrode, or simply the tool or electrode, while the other is called the workpiece-electrode, or work piece. The process depends upon the tool and work piece not making physical contact. Extremely hard materials like carbides, ceramics, titanium alloys and heat treated tool steels that are very difficult to machine using conventional machining can be precisely machined by EDM.

<span class="mw-page-title-main">Computer-aided manufacturing</span> Use of software to control industrial processes

Computer-aided manufacturing (CAM) also known as computer-aided modeling or computer-aided machining is the use of software to control machine tools in the manufacturing of work pieces. This is not the only definition for CAM, but it is the most common. It may also refer to the use of a computer to assist in all operations of a manufacturing plant, including planning, management, transportation and storage. Its primary purpose is to create a faster production process and components and tooling with more precise dimensions and material consistency, which in some cases, uses only the required amount of raw material, while simultaneously reducing energy consumption. CAM is now a system used in schools and lower educational purposes. CAM is a subsequent computer-aided process after computer-aided design (CAD) and sometimes computer-aided engineering (CAE), as the model generated in CAD and verified in CAE can be input into CAM software, which then controls the machine tool. CAM is used in many schools alongside CAD to create objects.

Mastercam is a suite of computer-aided manufacturing (CAM) and CAD/CAM software applications developed by CNC Software, LLC. Founded in Massachusetts in 1983, CNC Software are headquartered in Tolland, Connecticut.

Creo Parametric, formerly known, together with Creo Elements/Pro, as Pro/Engineer and Wildfire, is a solid modeling or CAD, CAM, CAE, and associative 3D modeling application, running on Microsoft Windows.

<span class="mw-page-title-main">Numerical control</span> Computer control of machine tools

In machining, numerical control, also called computer numerical control (CNC), is the automated control of tools by means of a computer. It is used to operate tools such as drills, lathes, mills, grinders, routers and 3D printers. CNC transforms a piece of material into a specified shape by following coded programmed instructions and without a manual operator directly controlling the machining operation.

<span class="mw-page-title-main">Tebis</span>

Tebis is a CAD/CAM software provided by Tebis AG, with headquarters in Martinsried near Munich/Germany. Development locations: Martinsried and Norderstedt, Germany International locations: China, Spain, France, Italy, Portugal, Sweden, United Kingdom, USA.

<span class="mw-page-title-main">Tool and cutter grinder</span>

A Tool and Cutter Grinder is used to sharpen milling cutters and tool bits along with a host of other cutting tools.

A cutter location (CLData) refers to the position which a CNC milling machine has been instructed to hold a milling cutter by the instructions in the program.

Delcam is a supplier of advanced CAD/CAM software for the manufacturing industry. The company has grown steadily since being founded formally in 1977, after initial development work at Cambridge University, UK. It is now a global developer of product design and manufacturing software, with subsidiaries and joint ventures in North America, South America, Europe and Asia with a total staff of over 800 people and local support provided from over 300 re-seller offices worldwide. It was listed on the London Stock Exchange until 6 February 2014, when it was acquired by Autodesk. It now operates as a wholly owned, independently operated subsidiary of Autodesk.

<span class="mw-page-title-main">Vero Software</span> CAD CAM company

Vero Software is a company based in Cheltenham, England, that specialises in CAD CAM.

Surfware, Inc. is a Camarillo, CA-based company involved in the development of CAD/CAM software.

<span class="mw-page-title-main">STEP-NC</span> Machine tool control language

STEP-NC is a machine tool control language that extends the ISO 10303 STEP standards with the machining model in ISO 14649, adding geometric dimension and tolerance data for inspection, and the STEP PDM model for integration into the wider enterprise. The combined result has been standardized as ISO 10303-238.

Cimatron is an Israeli software company that produces CAD/CAM software for manufacturing, toolmaking and CNC programming applications.

<span class="mw-page-title-main">Multiaxis machining</span> Manufacturing processes using tools that can move in 4 or more directions

Multiaxis machining is a manufacturing process that involves tools that move in 4 or more directions and are used to manufacture parts out of metal or other materials by milling away excess material, by water jet cutting or by laser cutting. This type of machining was originally performed mechanically on large complex machines. These machines operated on 4, 5, 6, and even 12 axes which were controlled individually via levers that rested on cam plates. The cam plates offered the ability to control the tooling device, the table in which the part is secured, as well as rotating the tooling or part within the machine. Due to the machines size and complexity it took extensive amounts of time to set them up for production. Once computer numerically controlled machining was introduced it provided a faster, more efficient method for machining complex parts.

<span class="mw-page-title-main">Sescoi</span>

Sescoi is a developer of industrial software for computer-aided manufacturing, enterprise resource planning and extended enterprise productivity. Its WorkNC software is one of the market leaders in the CAD/CAM field and is used by more than 25% of companies in demanding countries such as Japan. Sescoi also develops WorkPLAN, a range of ERP software products for custom manufacturers and project based companies. As of 2011 Sescoi had more than 5000 customers and 11000 licenses sold worldwide. Sescoi and its products were acquired by Vero Software in January 2013.

<span class="mw-page-title-main">SprutCAM</span> Computer-aided manufacturing software

SprutCAM X is a high-level Computer-Aided Manufacturing (CAM) software that provides off-line features for programming of various CNC machines used for cutting, wire electrical discharge (EDM), 2, 3, and multi axial machining.

PartXplore is a computer aided design (CAD) file viewer developed by Sescoi for reading, analyzing, and sharing 3D and 2D CAD files. It was introduced in 2008 and is supported from local Vero offices. The software is available as a viewer and an evaluation version.

SmartCAM is a suite of Computer-Aided Manufacturing (CAM) and CAD/CAM software applications that uses toolpath modeling to assist CNC machinists in creating computer-numerically controlled (CNC) programs that direct CNC machine tools.

<span class="mw-page-title-main">Vericut</span>

Vericut, is a software program used for simulating CNC machining. It is used to simulate tool motion and the material removal process, detecting errors or areas of inefficiency in NC programs. It was developed by CGTech Inc. and first released in 1988.

A Post Processor is a unique "driver" specific to a CNC machine, robot or mechanism; some machines start at different locations or require extra movement between each operation, the Post-Processor works with the CAM software or off-line programming software to make sure the G-Code output or program is correct for a specific Trademark machine Control Cabinet CAM software uses geometry from a CAD model and converts it to G-code. The CAM software analyzes the CAD model and determines what tooling and toolpaths will be used to mill the desired features. Doing so requires a CAM post processor that generates the exact G-code dialect used by the machine Control Module that is being targeted. An instance of such a translation is often referred to as a "post". There will be a different “post” for each G-code dialect the CAM software supports. Post Processors, rather the “post” uses an intermediate format that captures the G-code commands in a dialect-independent form. Most CAM software accomplishes this with an intermediate format called "CL.Data."

References