Molten-salt reactor

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Example of a molten-salt reactor scheme Molten Salt Reactor.svg
Example of a molten-salt reactor scheme

A molten-salt reactor (MSR) is a class of nuclear fission reactor in which the primary nuclear reactor coolant and/or the fuel is a mixture of molten salt with a fissionable material.

Contents

Two research MSRs operated in the United States in the mid-20th century. The 1950s Aircraft Reactor Experiment (ARE) was primarily motivated by the technology's compact size, while the 1960s Molten-Salt Reactor Experiment (MSRE) aimed to demonstrate a nuclear power plant using a thorium fuel cycle in a breeder reactor.

Increased research into Generation IV reactor designs renewed interest in the 21st century with multiple nations starting projects. As of May 2023, China had not announced the ignition of its TMSR-LF1 thorium unit following its scheduled date of February 2023. [1] [2]

MSRs eliminate the nuclear meltdown scenario present in water-cooled reactors because the fuel mixture is kept in a molten state. The fuel mixture is designed to drain without pumping from the core to a containment vessel in emergency scenarios, where the fuel solidifies, quenching the reaction. In addition, hydrogen evolution does not occur. This eliminates the risk of hydrogen explosions (as in the Fukushima nuclear disaster). [2] They operate at or close to atmospheric pressure, rather than the 75–150 times atmospheric pressure of a typical light-water reactor (LWR). This reduces the need and cost for reactor pressure vessels. The gaseous fission products (Xe and Kr) have little solubility in the fuel salt, [lower-alpha 1] and can be safely captured as they bubble out of the fuel, [lower-alpha 2] rather than increasing the pressure inside the fuel tubes, as happens in conventional reactors. MSRs can be refueled while operating (essentially online-nuclear reprocessing) while conventional reactors shut down for refueling (notable exceptions include pressure tube heavy water reactors like the CANDU or the Atucha-class PHWRs, and British-built gas-cooled reactors such as Magnox, AGR). MSR operating temperatures are around 700 °C (1,292 °F), significantly higher than traditional LWRs at around 300 °C (572 °F). This increases electricity-generation efficiency and process-heat opportunities.

Relevant design challenges include the corrosivity of hot salts and the changing chemical composition of the salt as it is transmuted by the neutron flux.

Properties

MSRs, especially those with fuel in the molten salt, offer lower operating pressures, and higher temperatures. In this respect an MSR is more similar to a liquid metal cooled reactor than to a conventional light water cooled reactor. MSR designs are often breeding reactors with a closed fuel cycle—as opposed to the once-through fuel currently used in conventional nuclear power generators.

MSRs exploit a negative temperature coefficient of reactivity and a large allowable temperature rise to prevent criticality accidents. For designs with the fuel in the salt, the salt thermally expands immediately with power excursions. In conventional reactors the negative reactivity is delayed since the heat from the fuel must be transferred to the moderator. An additional method is to place a separate, passively cooled container below the reactor. Fuel drains into the container during malfunctions or maintenance, which stops the reaction. [6]

The temperatures of some designs are high enough to produce process heat, which led them to be included on the GEN-IV roadmap. [7]

Advantages

MSRs offer many potential advantages over light water reactors: [8]

Disadvantages

Coolant

MSRs can be cooled in various ways, including using molten salts.

Molten-salt-cooled solid-fuel reactors are variously called "molten-salt reactor system" in the Generation IV proposal, molten-salt converter reactors (MSCR), advanced high-temperature reactors (AHTRs), or fluoride high-temperature reactors (FHR, preferred DOE designation). [15]

FHRs cannot reprocess fuel easily and have fuel rods that need to be fabricated and validated, requiring up to twenty years[ citation needed ] from project inception. FHR retains the safety and cost advantages of a low-pressure, high-temperature coolant, also shared by liquid metal cooled reactors. Notably, steam is not created in the core (as is present in boiling water reactors), and no large, expensive steel pressure vessel (as required for pressurized water reactors). Since it can operate at high temperatures, the conversion of the heat to electricity can use an efficient, lightweight Brayton cycle gas turbine.

Much of the current research on FHRs is focused on small, compact heat exchangers that reduce molten salt volumes and associated costs. [16]

Molten salts can be highly corrosive and corrosivity increases with temperature. For the primary cooling loop, a material is needed that can withstand corrosion at high temperatures and intense radiation. Experiments show that Hastelloy-N and similar alloys are suited to these tasks at operating temperatures up to about 700 °C. However, operating experience is limited. Still higher operating temperatures are desirable—at 850 °C (1,560 °F) thermochemical production of hydrogen becomes possible. Materials for this temperature range have not been validated, though carbon composites, molybdenum alloys (e.g. TZM), carbides, and refractory metal based or ODS alloys might be feasible.

Fused salt selection

Molten FLiBe FLiBe.png
Molten FLiBe

The salt mixtures are chosen to make the reactor safer and more practical.

Fluorine

Fluorine has only one stable isotope (19
F
), and does not easily become radioactive under neutron bombardment. Compared to chlorine and other halides, fluorine also absorbs fewer neutrons and slows ("moderates") neutrons better. Low-valence fluorides boil at high temperatures, though many pentafluorides and hexafluorides boil at low temperatures. They must be very hot before they break down into their constituent elements. Such molten salts are "chemically stable" when maintained well below their boiling points. Fluoride salts dissolve poorly in water, and do not form burnable hydrogen.

Chlorine

Chlorine has two stable isotopes (35
Cl
and 37
Cl
), as well as a slow-decaying isotope between them which facilitates neutron absorption by 35
Cl
.

Chlorides permit fast breeder reactors to be constructed. Much less research has been done on reactor designs using chloride salts. Chlorine, unlike fluorine, must be purified to isolate the heavier stable isotope, 37
Cl
, thus reducing production of sulfur tetrachloride that occurs when 35
Cl
absorbs a neutron to become 36
Cl
, then degrades by beta decay to 36
S
.

Lithium

Lithium must be in the form of purified 7
Li
, because 6
Li
effectively captures neutrons and produces tritium. Even if pure 7
Li
is used, salts containing lithium cause significant tritium production, comparable with heavy water reactors.

Mixtures

Reactor salts are usually close to eutectic mixtures to reduce their melting point. A low melting point simplifies melting the salt at startup and reduces the risk of the salt freezing as it is cooled in the heat exchanger.

Due to the high "redox window" of fused fluoride salts, the redox potential of the fused salt system can be changed. Fluorine-lithium-beryllium ("FLiBe") can be used with beryllium additions to lower the redox potential and nearly eliminate corrosion. However, since beryllium is extremely toxic, special precautions must be engineered into the design to prevent its release into the environment. Many other salts can cause plumbing corrosion, especially if the reactor is hot enough to make highly reactive hydrogen.

To date, most research has focused on FLiBe, because lithium and beryllium are reasonably effective moderators and form a eutectic salt mixture with a lower melting point than each of the constituent salts. Beryllium also performs neutron doubling, improving the neutron economy. This process occurs when the beryllium nucleus emits two neutrons after absorbing a single neutron. For the fuel carrying salts, generally 1% or 2% (by mole) of UF4 is added. Thorium and plutonium fluorides have also been used.

Fused salt purification

Techniques for preparing and handling molten salt were first developed at ORNL. [17] The purpose of salt purification is to eliminate oxides, sulfur and metal impurities. Oxides could result in the deposition of solid particles in reactor operation. Sulfur must be removed because of its corrosive attack on nickel-based alloys at operational temperature. Structural metal such as chromium, nickel, and iron must be removed for corrosion control.

A water content reduction purification stage using HF and helium sweep gas was specified to run at 400 °C. Oxide and sulfur contamination in the salt mixtures were removed using gas sparging of HF/H2 mixture, with the salt heated to 600 °C. [17] :8 Structural metal contamination in the salt mixtures were removed using hydrogen gas sparging, at 700 °C. [17] :26 Solid ammonium hydrofluoride was proposed as a safer alternative for oxide removal. [18]

Fused salt processing

The possibility of online processing can be an MSR advantage. Continuous processing would reduce the inventory of fission products, control corrosion and improve neutron economy by removing fission products with high neutron absorption cross-section, especially xenon. This makes the MSR particularly suited to the neutron-poor thorium fuel cycle. Online fuel processing can introduce risks of fuel processing accidents, [19] :15 which can trigger release of radio isotopes.

In some thorium breeding scenarios, the intermediate product protactinium 233
Pa
would be removed from the reactor and allowed to decay into highly pure 233
U
, an attractive bomb-making material. More modern designs propose to use a lower specific power or a separate thorium breeding blanket. This dilutes the protactinium to such an extent that few protactinium atoms absorb a second neutron or, via a (n, 2n) reaction (in which an incident neutron is not absorbed but instead knocks a neutron out of the nucleus), generate 232
U
. Because 232
U
has a short half-life and its decay chain contains hard gamma emitters, it makes the isotopic mix of uranium less attractive for bomb-making. This benefit would come with the added expense of a larger fissile inventory or a 2-fluid design with a large quantity of blanket salt.

The necessary fuel salt reprocessing technology has been demonstrated, but only at laboratory scale. A prerequisite to full-scale commercial reactor design is the R&D to engineer an economically competitive fuel salt cleaning system.

Fuel reprocessing

Changes in the composition of a MSR fast neutron (kg/GW) Changing composition molten salt reactor-en.svg
Changes in the composition of a MSR fast neutron (kg/GW)

Reprocessing refers to the chemical separation of fissionable uranium and plutonium from spent fuel. [20] Such recovery could increase the risk of nuclear proliferation. In the United States the regulatory regime has varied dramatically across administrations. [20]

Costs and economics

A systematic literature review from 2020 concludes that there is very limited information on economics and finance of MSRs, with low quality of the information and that cost estimations are uncertain. [21]

In the specific case of the stable salt reactor (SSR) where the radioactive fuel is contained as a molten salt within fuel pins and the primary circuit is not radioactive, operating costs are likely to be lower. [22] [ verification needed ][ additional citation(s) needed ]

Types of molten-salt reactors

While many design variants have been proposed, there are three main categories regarding the role of molten salt:

CategoryExamples
Molten salt fuel – circulating ARE   AWB   CMSR   DMSR   EVOL   LFTR   IMSR   MSFR   MSRE   MSDR   DFR   TMSR-500   TMSR-LF
Molten salt fuel – static SSR
Molten salt coolant only FHR   TMSR-SF

The use of molten salt as fuel and as coolant are independent design choices – the original circulating-fuel-salt MSRE and the more recent static-fuel-salt SSR use salt as fuel and salt as coolant; the DFR uses salt as fuel but metal as coolant; and the FHR has solid fuel but salt as coolant.

Designs

MSRs can be burners or breeders. They can be fast or thermal or epithermal. Thermal reactors typically employ a moderator (usually graphite) to slow the neutrons down and moderate temperature. They can accept a variety of fuels (low-enriched uranium, thorium, depleted uranium, waste products) [23] and coolants (fluoride, chloride, lithium, beryllium, mixed). Fuel cycle can be either closed or once-through. [24] They can be monolithic or modular, large or small. The reactor can adopt a loop, modular or integral configuration. Variations include:

Molten salt fast reactor

The molten-salt fast reactor (MSFR) is a proposed design with the fuel dissolved in a fluoride salt coolant. The MSFR is one of the two variants of MSRs selected by the Generation IV International Forum (GIF) for further development, the other being the FHR or AHTR. [1] The MSFR is based on a fast neutron spectrum and is believed to be a long-term substitute to solid-fueled fast reactors. They have been studied for almost a decade, mainly by calculations and determination of basic physical and chemical properties in the European Union and Russian Federation. [25] A MSFR is regarded sustainable because there are no fuel shortages. Operation of a MSFR does in theory not generate or require large amounts of transuranic (TRU) elements. When steady state is achieved in a MSFR, there is no longer a need for uranium enrichment facilities. [26]

MSFRs may be breeder reactors. They operate without a moderator in the core such as graphite, so graphite life-span is no longer a problem. This results in a breeder reactor with a fast neutron spectrum that operates in the Thorium fuel cycle. MSFRs contain relatively small initial inventories of 233
U
. MSFRs run on liquid fuel with no solid matter inside the core. This leads to the possibility of reaching specific power that is much higher than reactors using solid fuel. The heat produced goes directly into the heat transfer fluid. In the MSFR, a small amount of molten salt is set aside to be processed for fission product removal and then returned to the reactor. This gives MSFRs the capability of reprocessing the fuel without stopping the reactor. This is very different compared to solid-fueled reactors because they have separate facilities to produce the solid fuel and process spent nuclear fuel. The MSFR can operate using a large variety of fuel compositions due to its on-line fuel control and flexible fuel processing. [27]

The standard MSFR would be a 3000 MWth reactor that has a total fuel salt volume of 18 m3 with a mean fuel temperature of 750 °C. The core's shape is a compact cylinder with a height to diameter ratio of 1 where liquid fluoride fuel salt flows from the bottom to the top. The return circulation of the salt, from top to bottom, is broken up into 16 groups of pumps and heat exchangers located around the core. The fuel salt takes approximately 3 to 4 seconds to complete a full cycle. At any given time during operation, half of the total fuel salt volume is in the core and the rest is in the external fuel circuit (salt collectors, salt-bubble separators, fuel heat exchangers, pumps, salt injectors and pipes). [27] MSFRs contain an emergency draining system that is triggered and achieved by redundant and reliable devices such as detection and opening technology. During operation, the fuel salt circulation speed can be adjusted by controlling the power of the pumps in each sector. The intermediate fluid circulation speed can be adjusted by controlling the power of the intermediate circuit pumps. The temperature of the intermediate fluid in the intermediate exchangers can be managed through the use of a double bypass. This allows the temperature of the intermediate fluid at the conversion exchanger inlet to be held constant while its temperature is increased in a controlled way at the inlet of the intermediate exchangers. The temperature of the core can be adjusted by varying the proportion of bubbles injected in the core since it reduces the salt density. As a result, it reduces the mean temperature of the fuel salt. Usually the fuel salt temperature can be brought down by 100 °C using a 3% proportion of bubbles. MSFRs have two draining modes, controlled routine draining and emergency draining. During controlled routine draining, fuel salt is transferred to actively cooled storage tanks. The fuel temperature can be lowered before draining, this may slow down the process. This type of draining could be done every 1 to 5 years when the sectors are replaced. Emergency draining is done when an irregularity occurs during operation. The fuel salt can be drained directly into the emergency draining tank either by active devices or by passive means. The draining must be fast to limit the fuel salt heating in a loss of heat removal event.

Fluoride salt-cooled high-temperature reactor

The fluoride salt-cooled high-temperature reactor (FHR), also called advanced high temperature reactor (AHTR), [28] is also a proposed Generation IV molten-salt reactor variant regarded promising for the long-term future. [1] The FHR/AHTR reactor uses a solid-fuel system along with a molten fluoride salt as coolant.

One version of the Very-high-temperature reactor (VHTR) under study was the liquid-salt very-high-temperature reactor (LS-VHTR). It uses liquid salt as a coolant in the primary loop, rather than a single helium loop. It relies on "TRISO" fuel dispersed in graphite. Early AHTR research focused on graphite in the form of graphite rods that would be inserted in hexagonal moderating graphite blocks, but current studies focus primarily on pebble-type fuel.[ citation needed ] The LS-VHTR can work at very high temperatures (the boiling point of most molten salt candidates is >1400 °C); low-pressure cooling that can be used to match hydrogen production facility conditions (most thermochemical cycles require temperatures in excess of 750 °C); better electric conversion efficiency than a helium-cooled VHTR operating in similar conditions; passive safety systems and better retention of fission products in the event of an accident.[ citation needed ]

Liquid-fluoride thorium reactor

Reactors containing molten thorium salt, called liquid fluoride thorium reactors (LFTR), would tap the thorium fuel cycle. Private companies from Japan, Russia, Australia and the United States, and the Chinese government, have expressed interest in developing this technology. [29] [30] [31]

Advocates estimate that five hundred metric tons of thorium could supply U.S. energy needs for one year. [32] The U.S. Geological Survey estimates that the largest-known U.S. thorium deposit, the Lemhi Pass district on the Montana-Idaho border, contains thorium reserves of 64,000 metric tons. [33]

Traditionally, these reactors were known as molten salt breeder reactors (MSBRs) or thorium molten-salt reactors (TMSRs), but the name LFTR was promoted as a rebrand in the early 2000s by Kirk Sorensen.

Stable-salt reactor

The stable salt reactor is a relatively recent concept which holds the molten salt fuel statically in traditional LWR fuel pins. Pumping of the fuel salt, and all the corrosion/deposition/maintenance/containment issues arising from circulating a highly radioactive, hot and chemically complex fluid, are no longer required. The fuel pins are immersed in a separate, non-fissionable fluoride salt which acts as primary coolant.

Dual-fluid molten-salt reactors

A prototypical example of a dual fluid reactor is the lead-cooled, salt-fueled reactor.

History

1950s

Aircraft Reactor Experiment, US

Aircraft Reactor Experiment building at the Oak Ridge National Laboratory (ORNL). It was later retrofitted for the MSRE. ARE Building.JPG
Aircraft Reactor Experiment building at the Oak Ridge National Laboratory (ORNL). It was later retrofitted for the MSRE.

MSR research started with the U.S. Aircraft Reactor Experiment (ARE) in support of the U.S. Aircraft Nuclear Propulsion program. ARE was a 2.5 MWth nuclear reactor experiment designed to attain a high energy density for use as an engine in a nuclear-powered bomber.

The project included experiments, including high temperature and engine tests collectively called the Heat Transfer Reactor Experiments: HTRE-1, HTRE-2 and HTRE-3 at the National Reactor Test Station (now Idaho National Laboratory) as well as an experimental high-temperature molten-salt reactor at Oak Ridge National Laboratory – the ARE.

ARE used molten fluoride salt NaF/ZrF4/UF4 (53-41-6  mol%) as fuel, moderated by beryllium oxide (BeO). Liquid sodium was a secondary coolant.

The experiment had a peak temperature of 860 °C. It produced 100 MWh over nine days in 1954. This experiment used Inconel 600 alloy for the metal structure and piping. [9]

An MSR was operated at the Critical Experiments Facility of the Oak Ridge National Laboratory in 1957. It was part of the circulating-fuel reactor program of the Pratt & Whitney Aircraft Company (PWAC). This was called Pratt and Whitney Aircraft Reactor-1 (PWAR-1). The experiment was run for a few weeks and at essentially zero power, although it reached criticality. The operating temperature was held constant at approximately 675 °C (1,250 °F). The PWAR-1 used NaF/ZrF4/UF4 as the primary fuel and coolant. It was one of three critical MSRs ever built. [34]

1960s and 1970s

MSRE at Oak Ridge, US

MSRE plant diagram MSRE Diagram.png
MSRE plant diagram

Oak Ridge National Laboratory (ORNL) took the lead in researching MSRs through the 1960s. Much of their work culminated with the Molten-Salt Reactor Experiment (MSRE). MSRE was a 7.4 MWth test reactor simulating the neutronic "kernel" of a type of epithermal thorium molten salt breeder reactor called the liquid fluoride thorium reactor (LFTR). The large (expensive) breeding blanket of thorium salt was omitted in favor of neutron measurements.

MSRE's piping, core vat and structural components were made from Hastelloy-N, moderated by pyrolytic graphite. It went critical in 1965 and ran for four years. Its fuel was LiF/BeF2/ZrF4/UF4 (65-29-5-1)mol%. The graphite core moderated it. Its secondary coolant was FLiBe (2LiF·BeF2). It reached temperatures as high as 650 °C (1,202 °F) and achieved the equivalent of about 1.5 years of full power operation.

Theoretical designs at Oak Ridge, US

Molten salt breeder reactor

From 1970 to 1976 ORNL researched during the 1970–1976 a molten salt breeder reactor (MSBR) design. Fuel was to be LiF/BeF2/ThF4/UF4 (72-16-12-0.4) mol% with graphite moderator. The secondary coolant was to be NaF/Na[BF4]. Its peak operating temperature was to be 705 °C (1,301 °F). [8] It would follow a 4-year replacement schedule. The MSR program closed down in the early 1970s in favor of the liquid metal fast-breeder reactor (LMFBR), [36] after which research stagnated in the United States. [37] [38] [39] As of 2011, ARE and MSRE remained the only molten-salt reactors ever operated.

The MSBR project received funding from 1968 to 1976 of (in 2023 dollars [40] ) $77.6 million. [41]

Officially, the program was cancelled because:

  • The political and technical support for the program in the United States was too thin geographically. Within the United States the technology was well understood only in Oak Ridge. [36]
  • The MSR program was in competition with the fast breeder program at the time, which got an early start and had copious government development funds with contracts that benefited many parts of the country. When the MSR development program had progressed far enough to justify an expanded program leading to commercial development, the United States Atomic Energy Commission (AEC) could not justify the diversion of substantial funds from the LMFBR to a competing program. [36]
Denatured molten-salt reactor

The denatured molten-salt reactor (DMSR) was an Oak Ridge theoretical design that was never built.

Engel et al. 1980 said the project "examine[ the conceptual feasibility of a molten-salt power reactor fueled with denatured uranium-235 (i.e. with low-enriched uranium) and operated with a minimum of chemical processing." The main design priority was proliferation resistance. [10] Although the DMSR can theoretically be fueled partially by thorium or plutonium, fueling solely with low enriched uranium (LEU) helps maximize proliferation resistance.

Other goals of the DMSR were to minimize research and development and to maximize feasibility. The Generation IV international Forum (GIF) includes "salt processing" as a technology gap for molten-salt reactors. [7] The DMSR design theoretically requires minimal chemical processing because it is a burner rather than a breeder.[ citation needed ]

United Kingdom

The UK's Atomic Energy Research Establishment (AERE) was developing an alternative MSR design across its National Laboratories at Harwell, Culham, Risley and Winfrith. AERE opted to focus on a lead-cooled 2.5 GWe Molten Salt Fast Reactor (MSFR) concept using a chloride. [42] They also researched helium gas as a coolant. [43] [44]

The UK MSFR would have been fuelled by plutonium, a fuel considered to be 'free' by the program's research scientists, because of the UK's plutonium stockpile.

Despite their different designs, ORNL and AERE maintained contact during this period with information exchange and expert visits. Theoretical work on the concept was conducted between 1964 and 1966, while experimental work was ongoing between 1968 and 1973. The program received annual government funding of around £100,000–£200,000 (equivalent to £2m–£3m in 2005). This funding came to an end in 1974, partly due to the success of the Prototype Fast Reactor at Dounreay which was considered a priority for funding as it went critical in the same year. [42]

Soviet Union

In the USSR, a molten-salt reactor research program was started in the second half of the 1970s at the Kurchatov Institute. It included theoretical and experimental studies, particularly the investigation of mechanical, corrosion and radiation properties of the molten salt container materials. The main findings supported the conclusion that no physical nor technological obstacles prevented the practical implementation of MSRs. [45] [46] [47]

Twenty-first century

MSR interest resumed in the new millennium due to continuing delays in fusion power and other nuclear power programs and increasing demand for energy sources that would incur minimal greenhouse gas (GHG) emissions. [37] [48]

Commercial/national/international projects

Canada

Terrestrial Energy, a Canadian-based company, is developing a DMSR design called the Integral Molten-Salt Reactor (IMSR). The IMSR is designed to be deployable as a small modular reactor (SMR). Their design currently undergoing licensing is 400MW thermal (190MW electrical). With high operating temperatures, the IMSR has applications in industrial heat markets as well as traditional power markets. The main design features include neutron moderation from graphite, fueling with low-enriched uranium and a compact and replaceable Core-unit. Decay heat is removed passively using nitrogen (with air as an emergency alternative). The latter feature permits the operational simplicity necessary for industrial deployment. [49]

Terrestrial completed the first phase of a prelicensing review by the Canadian Nuclear Safety Commission in 2017, which provided a regulatory opinion that the design features are generally safe enough to eventually obtain a license to construct the reactor. [50] [51]

Moltex Energy Canada, a subsidiary of UK-based Moltex Energy Ltd, has obtained support from New Brunswick Power for the development of a pilot plant in Point Lepreau, Canada, [52] and financial backing from IDOM (an international engineering firm) [53] and is currently engaged in the Canadian Vendor Design Review process. [54] The plant will employ the waste-burning version of the company's stable salt reactor design.

China

China initiated a thorium research project in January 2011, and spent about 3 billion yuan (US$500 million) on it by 2021. [29] [2] A 100 MW demonstrator of the solid fuel version (TMSR-SF), based on pebble bed technology, was planned to be ready by 2024. A 10 MW pilot and a larger demonstrator of the liquid fuel (TMSR-LF) variant were targeted for 2024 and 2035, respectively. [55] [56] China then accelerated its program to build two 12 MW reactors underground at Wuwei research facilities by 2020, [57] beginning with the 2 megawatt TMSR-LF1 prototype. [58] The project sought to test new corrosion-resistant materials. [57] In 2017, ANSTO/Shanghai Institute Of Applied Physics announced the creation of a NiMo-SiC alloy for use in MSRs. [59] [60]

In 2021, China stated that Wuwei prototype operation could start power generation from thorium in September, [61] with a prototype providing energy for around 1,000 homes. [62] It is the world's first nuclear molten-salt reactor after the Oak Ridge project. The 100 MW successor was expected to be 3 meters tall and 2.5 meters wide, [63] capable of providing energy to 100,000 homes. [64]

Further work on commercial reactors was announced with the target completion date of 2030. [65] Chinese government plans to realize similar reactors in deserts and plains of western China as well as up to 30 in countries involved in China's "Belt and Road" initiative. [64]

In 2022, Shanghai Institute of Applied Physics (SINAP) was given approval by the Ministry of Ecology and Environment to commission an experimental thorium-powered MSR. [66]

Denmark

Copenhagen Atomics is a Danish molten salt technology company developing mass manufacturable molten salt reactors. The Copenhagen Atomics Waste Burner is a single-fluid, heavy water moderated, fluoride-based, thermal spectrum and autonomously controlled molten-salt reactor. This is designed to fit inside of a leak-tight, 40-foot, stainless steel shipping container. The heavy water moderator is thermally insulated from the salt and continuously drained and cooled to below 50 °C (122 °F). A molten lithium-7 deuteroxide (7
LiOD
) moderator version is also being researched. The reactor utilizes the thorium fuel cycle using separated plutonium from spent nuclear fuel as the initial fissile load for the first generation of reactors, eventually transitioning to a thorium breeder. [67] Copenhagen Atomics is actively developing and testing valves, pumps, heat exchangers, measurement systems, salt chemistry and purification systems, and control systems and software for molten salt applications. [68]

Seaborg Technologies is developing the core for a compact molten-salt reactor (CMSR). The CMSR is a high temperature, single salt, thermal MSR designed to go critical on commercially available low enriched uranium. The CMSR design is modular, and uses proprietary NaOH moderator. [37] [69] The reactor core is estimated to be replaced every 12 years. During operation, the fuel will not be replaced and will burn for the entire 12-year reactor lifetime. The first version of the Seaborg core is planned to produce 250 MWth power and 100 MWe power. As a power plant, the CMSR will be able to deliver electricity, clean water and heating/cooling to around 200,000 households. [70]

France

The CNRS project EVOL (Evaluation and viability of liquid fuel fast reactor system) project, with the objective of proposing a design of the molten salt fast reactor (MSFR), [71] released its final report in 2014. [72] Various MSR projects like FHR, MOSART, MSFR, and TMSR have common research and development themes. [73]

The EVOL project will be continued by the EU-funded Safety Assessment of the Molten Salt Fast Reactor (SAMOFAR) project, in which several European research institutes and universities collaborate. [74]

Germany

The German Institute for Solid State Nuclear Physics in Berlin has proposed the dual fluid reactor as a concept for a fast breeder lead-cooled MSR. The original MSR concept used the fluid salt to provide the fission materials and also to remove the heat. Thus it had problems with the needed flow speed. Using 2 different fluids in separate circles is thought to solve the problem.[ citation needed ]

India

In 2015, Indian researchers published a MSR design, [75] as an alternative path to thorium-based reactors, according to India's three-stage nuclear power programme. [76]

Indonesia

Thorcon is developing the TMSR-500 molten-salt reactor for the Indonesian market. [77] National Research and Innovation Agency, through its Research Organization for Nuclear Energy announced its renewal of interest on MSR reactor research on 29 March 2022 and planned to study and develop MSR for thorium-fueled nuclear reactors. [78] [79]

Japan

The Fuji Molten-Salt Reactor is a 100 to 200 MWe LFTR, using technology similar to the Oak Ridge project. A consortium including members from Japan, the U.S. and Russia are developing the project. The project would likely take 20 years to develop a full size reactor, [80] but the project seems to lack funding. [30]

Russia

In 2020, Rosatom announced plans to build a 10 MWth FLiBe burner MSR. It would be fueled by plutonium from reprocessed VVER spent nuclear fuel and fluorides of minor actinides. It is expected to launch in 2031 at Mining and Chemical Combine. [81] [82]

United Kingdom

The Alvin Weinberg Foundation is a British non-profit organization founded in 2011, dedicated to raising awareness about the potential of thorium energy and LFTR. It was formally launched at the House of Lords on 8 September 2011. [83] [84] [85] It is named after American nuclear physicist Alvin M. Weinberg, who pioneered thorium MSR research.

Moltex Energy's stable-salt reactor design was selected as the most suitable of six MSR designs for UK implementation in a 2015 study commissioned by the UK's innovation agency, Innovate UK. [86] UK government support has been weak, [87] but the company's UK arm, MoltexFLEX, launched its FLEX small modular design in October 2022. [88]

United States

Idaho National Laboratory designed [ when? ] a molten-salt-cooled, molten-salt-fuelled reactor with a prospective output of 1000  MWe. [89]

Kirk Sorensen, former NASA scientist and chief nuclear technologist at Teledyne Brown Engineering, is a long-time promoter of the thorium fuel cycle, coining the term liquid fluoride thorium reactor. In 2011, Sorensen founded Flibe Energy, [37] a company aimed at developing 20–50 MW LFTR reactor designs to power military bases. (It is easier to approve novel military designs than civilian power station designs in the US nuclear regulatory environment). [31] [90] [91] [92]

Transatomic Power pursued what it termed a waste-annihilating molten-salt reactor (WAMSR), intended to consume existing spent nuclear fuel, [93] from 2011 until ceasing operation in 2018 and open-sourcing their research. [94] [95]

In January 2016, the United States Department of Energy announced a $80m award fund to develop Generation IV reactor designs. [96] One of the two beneficiaries, Southern Company will use the funding to develop a molten chloride fast reactor (MCFR), a type of MSR developed earlier by British scientists. [42] [37]

In 2021, Tennessee Valley Authority (TVA) and Kairos Power announced a TRISO-fueled, low-pressure fluoride salt-cooled 140 MWe test reactor to be built in Oak Ridge, Tennessee. A construction permit for the project was issued by the US Nuclear Regulatory Commission (NCR) in 2023. The design is expected to operate at 45% efficiency. The outlet temperature is 650 °C (1,202 °F). The main steam pressure is 19 MPa. The reactor structure is 316 stainless steel. The fuel is enriched to 19.75%. Loss-of-power cooling is passive. [97] In February 2024 DOE and Kairos Power signed a $303M Technology Investment Agreement to support the design, construction, and commissioning of the reactor. The company is to receive fixed payments upon completing project milestones. [98]

Also in 2021, Southern Company, in collaboration with TerraPower and the U.S. Department of Energy announced plans to build the Molten Chloride Reactor Experiment, the first fast-spectrum salt reactor at the Idaho National Laboratory. [99]

Abilene Christian University (ACU) has applied to the NRC for a construction licence for a 1MWt molten-salt research reactor (MSRR), to be built on its campus in Abilene, Texas, as part of the Nuclear Energy eXperimental Testing (NEXT) laboratory. ACU plans for the MSRR to achieve criticality by December 2025. [100]

See also

Notes

  1. "Fission products (except Xe and Kr) and nuclear materials are highly soluble in the salt and will remain in the salt under both operating and expected accident conditions. The fission products that are not soluble (e.g. Xe, Kr) are continuously removed from the molten fuel salt, solidified, packaged, and placed in passively cooled storage vaults".—Dr. Charles W. Forsberg. [3] :4
  2. The TMSR-500, a liquid fluoride thorium reactor operates at a pressure of 3 atmospheres and temperatures of 550 to 700 °C. In this design, the gaseous fission byproducts Xe and Kr are separated by helium sparge into holding tanks, where their radioactivity has decayed, after about a week. [4] The helium is recycled. [5]

Related Research Articles

<span class="mw-page-title-main">Nuclear reactor</span> Device used to initiate and control a nuclear chain reaction

A nuclear reactor is a device used to initiate and control a fission nuclear chain reaction or nuclear fusion reactions. Nuclear reactors are used at nuclear power plants for electricity generation and in nuclear marine propulsion. Heat from nuclear fission is passed to a working fluid, which in turn runs through steam turbines. These either drive a ship's propellers or turn electrical generators' shafts. Nuclear generated steam in principle can be used for industrial process heat or for district heating. Some reactors are used to produce isotopes for medical and industrial use, or for production of weapons-grade plutonium. As of 2022, the International Atomic Energy Agency reports there are 422 nuclear power reactors and 223 nuclear research reactors in operation around the world.

<span class="mw-page-title-main">Pebble-bed reactor</span> Type of very-high-temperature reactor

The pebble-bed reactor (PBR) is a design for a graphite-moderated, gas-cooled nuclear reactor. It is a type of very-high-temperature reactor (VHTR), one of the six classes of nuclear reactors in the Generation IV initiative.

<span class="mw-page-title-main">Breeder reactor</span> Nuclear reactor generating more fissile material than it consumes

A breeder reactor is a nuclear reactor that generates more fissile material than it consumes. These reactors can be fueled with more-commonly available isotopes of uranium and thorium, such as uranium-238 and thorium-232, as opposed to the rare uranium-235 which is used in conventional reactors. These materials are called fertile materials since they can be bred into fuel by these breeder reactors.

<span class="mw-page-title-main">Fast-neutron reactor</span> Nuclear reactor where fast neutrons maintain a fission chain reaction

A fast-neutron reactor (FNR) or fast-spectrum reactor or simply a fast reactor is a category of nuclear reactor in which the fission chain reaction is sustained by fast neutrons, as opposed to slow thermal neutrons used in thermal-neutron reactors. Such a fast reactor needs no neutron moderator, but requires fuel that is relatively rich in fissile material when compared to that required for a thermal-neutron reactor. Around 20 land based fast reactors have been built, accumulating over 400 reactor years of operation globally. The largest of this was the Superphénix Sodium cooled fast reactor in France that was designed to deliver 1,242 MWe. Fast reactors have been intensely studied since the 1950s, as they provide certain advantages over the existing fleet of water cooled and water moderated reactors. These are:

In nuclear engineering, the void coefficient is a number that can be used to estimate how much the reactivity of a nuclear reactor changes as voids form in the reactor moderator or coolant. Net reactivity in a reactor is the sum total of multiple contributions, of which the void coefficient is but one. Reactors in which either the moderator or the coolant is a liquid typically will have a void coefficient value that is either negative or positive. Reactors in which neither the moderator nor the coolant is a liquid will have a void coefficient value equal to zero. It is unclear how the definition of "void" coefficient applies to reactors in which the moderator/coolant is neither liquid nor gas.

Passive nuclear safety is a design approach for safety features, implemented in a nuclear reactor, that does not require any active intervention on the part of the operator or electrical/electronic feedback in order to bring the reactor to a safe shutdown state, in the event of a particular type of emergency. Such design features tend to rely on the engineering of components such that their predicted behaviour would slow down, rather than accelerate the deterioration of the reactor state; they typically take advantage of natural forces or phenomena such as gravity, buoyancy, pressure differences, conduction or natural heat convection to accomplish safety functions without requiring an active power source. Many older common reactor designs use passive safety systems to a limited extent, rather, relying on active safety systems such as diesel-powered motors. Some newer reactor designs feature more passive systems; the motivation being that they are highly reliable and reduce the cost associated with the installation and maintenance of systems that would otherwise require multiple trains of equipment and redundant safety class power supplies in order to achieve the same level of reliability. However, weak driving forces that power many passive safety features can pose significant challenges to effectiveness of a passive system, particularly in the short term following an accident.

<span class="mw-page-title-main">Nuclear fuel</span> Material fuelling nuclear reactors

Nuclear fuel is material used in nuclear power stations to produce heat to power turbines. Heat is created when nuclear fuel undergoes nuclear fission.

Generation IVreactors are nuclear reactor design technologies that are envisioned as successors of generation III reactors. The Generation IV International Forum (GIF) – an international organization that coordinates the development of generation IV reactors – specifically selected six reactor technologies as candidates for generation IV reactors. The designs target improved safety, sustainability, efficiency, and cost. The World Nuclear Association in 2015 suggested that some might enter commercial operation before 2030.

<span class="mw-page-title-main">Thorium fuel cycle</span> Nuclear fuel cycle

The thorium fuel cycle is a nuclear fuel cycle that uses an isotope of thorium, 232
Th
, as the fertile material. In the reactor, 232
Th
is transmuted into the fissile artificial uranium isotope 233
U
which is the nuclear fuel. Unlike natural uranium, natural thorium contains only trace amounts of fissile material, which are insufficient to initiate a nuclear chain reaction. Additional fissile material or another neutron source is necessary to initiate the fuel cycle. In a thorium-fuelled reactor, 232
Th
absorbs neutrons to produce 233
U
. This parallels the process in uranium breeder reactors whereby fertile 238
U
absorbs neutrons to form fissile 239
Pu
. Depending on the design of the reactor and fuel cycle, the generated 233
U
either fissions in situ or is chemically separated from the used nuclear fuel and formed into new nuclear fuel.

<span class="mw-page-title-main">Molten-Salt Reactor Experiment</span> Nuclear reactor, Oak Ridge 1965–1969

The Molten-Salt Reactor Experiment (MSRE) was an experimental molten salt reactor research reactor at the Oak Ridge National Laboratory (ORNL). This technology was researched through the 1960s, the reactor was constructed by 1964, it went critical in 1965, and was operated until 1969. The costs of a cleanup project were estimated at $130 million.

<span class="mw-page-title-main">Liquid fluoride thorium reactor</span> Type of nuclear reactor that uses molten material as fuel

The liquid fluoride thorium reactor is a type of molten salt reactor. LFTRs use the thorium fuel cycle with a fluoride-based molten (liquid) salt for fuel. In a typical design, the liquid is pumped between a critical core and an external heat exchanger where the heat is transferred to a nonradioactive secondary salt. The secondary salt then transfers its heat to a steam turbine or closed-cycle gas turbine.

The FUJI molten salt reactor is a proposed molten-salt-fueled thorium fuel cycle thermal breeder reactor, using technology similar to the Oak Ridge National Laboratory's Molten Salt Reactor Experiment – liquid fluoride thorium reactor. It was being developed by the Japanese company International Thorium Energy & Molten-Salt Technology (IThEMS), together with partners from the Czech Republic. As a breeder reactor, it converts thorium into the nuclear fuel uranium-233. To achieve reasonable neutron economy, the chosen single-salt design results in significantly larger feasible size than a two-salt reactor. Like all molten salt reactors, its core is chemically inert and under low pressure, helping to prevent explosions and toxic releases. The proposed design is rated at 200 MWe output. The IThEMS consortium planned to first build a much smaller MiniFUJI 10 MWe reactor of the same design once it had secured an additional $300 million in funding.

<span class="mw-page-title-main">FLiBe</span> Chemical compound

FLiBe is the name of a molten salt made from a mixture of lithium fluoride (LiF) and beryllium fluoride. It is both a nuclear reactor coolant and solvent for fertile or fissile material. It served both purposes in the Molten-Salt Reactor Experiment (MSRE) at the Oak Ridge National Laboratory.

<span class="mw-page-title-main">Thorium-based nuclear power</span> Nuclear energy extracted from thorium isotopes

Thorium-based nuclear power generation is fueled primarily by the nuclear fission of the isotope uranium-233 produced from the fertile element thorium. A thorium fuel cycle can offer several potential advantages over a uranium fuel cycle—including the much greater abundance of thorium found on Earth, superior physical and nuclear fuel properties, and reduced nuclear waste production. One advantage of thorium fuel is its low weaponization potential. It is difficult to weaponize the uranium-233 that is bred in the reactor. Plutonium-239 is produced at much lower levels and can be consumed in thorium reactors.

<span class="mw-page-title-main">Integral Molten Salt Reactor</span>

The Integral Molten Salt Reactor (IMSR) is a nuclear power plant design targeted at developing a commercial product for the small modular reactor (SMR) market. It employs molten salt reactor technology which is being developed by the Canadian company Terrestrial Energy. It is based closely on the denatured molten salt reactor (DMSR), a reactor design from Oak Ridge National Laboratory. In addition, it incorporates some elements found in the SmAHTR, a later design from the same laboratory. The IMSR belongs to the DMSR class of molten salt reactors (MSR) and hence is a "burner" reactor that employs a liquid fuel rather than a conventional solid fuel. This liquid contains the nuclear fuel as well as serving as the primary coolant.

<span class="mw-page-title-main">ThorCon nuclear reactor</span> Proposed nuclear power plant design

The Thorcon nuclear reactor is a design of a molten salt reactor with a graphite moderator, proposed by the US-based Thorcon company. These nuclear reactors are designed as part of a floating power plant, to be manufactured on an assembly line in a shipyard, and to be delivered via barge to any ocean or major waterway shoreline. The reactors are to be delivered as a sealed unit and never opened on site. All reactor maintenance and fuel processing is done at an off-site location. As of 2022, no reactor of this type has been built. A prototype of 500Mw (TMSR-500) output should be activated in Indonesia by 2029.

The Dual Fluid Reactor is a reactor concept of the Canadian company Dual Fluid Energy Inc. It combines techniques from molten salt reactors (MSR) and liquid metal cooled reactors. It is intended to reach the criteria for reactors of the Generation IV International Forum.

<span class="mw-page-title-main">Stable salt reactor</span>

The Stable Salt Reactor (SSR) is a nuclear reactor design under development by Moltex Energy Canada Inc. and its subsidiary Moltex Energy USA LLC, based in Canada, the United States, and the United Kingdom, as well as MoltexFLEX Ltd., based in the United Kingdom.

<span class="mw-page-title-main">TMSR-LF1</span> Molten salt reactor prototype

TMSR-LF1 is a 2 MWt molten salt reactor (MSR) pilot plant located in northwest China.

The Molten-Salt Demonstration Reactor (MSDR) was a semi-commercial-scale experimental molten salt reactor (MSR) design developed at Oak Ridge National Laboratory (ORNL).

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Further reading