Reciprocating saw

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Example of a variable-speed, reciprocating saw Reciprocating Saw.JPG
Example of a variable-speed, reciprocating saw
Reciprocating saw at the Roscheider Hof Open Air Museum RoscheiderHof-waldmuseum-saegegatter-2009.jpg
Reciprocating saw at the Roscheider Hof Open Air Museum
Reciprocating saws have many uses; here one is shown cutting through hard-to-remove nails in a staircase Cutting nails with sawsall.jpg
Reciprocating saws have many uses; here one is shown cutting through hard-to-remove nails in a staircase

A reciprocating saw is a type of machine-powered saw in which the cutting action is achieved through a push-and-pull ("reciprocating") motion of the blade. The original trade name Sawzall is often used in the United States, where Milwaukee Electric Tool first produced a tool of this type in 1951. [1] [2]

Contents

The term is commonly applied to a type of saw used in construction and demolition work. This type of saw, also known as a hognose , recip saw , sawsaw, has a large blade resembling that of a jigsaw and a handle oriented to allow the saw to be used comfortably on vertical surfaces. The typical design of this saw has a foot at the base of the blade, similar to that of a jigsaw. The user holds or rests this foot on the surface being cut so that the tendency of the blade to push away from or pull towards the cut as the blade travels through its movement can be countered.

Design

Designs range widely in power, speed, and features, from less powerful portable, handheld models that are usually shaped like a cordless drill, to high-power, high-speed, corded models designed for heavy construction and demolition work. Modern reciprocating saws almost all have variable speed, either through trigger sensitivity or through a dial. Another feature that has become important to the way these saws are used is the inclusion of an orbital action. This action consists of oscillating the traversed reciprocation in up and down fashion (perpendicular to the motion of cut) causing the tip of the blade to move in an oval pattern, up and down as well as back and forth. This feature is primarily for wood, allowing quick cuts.

A reciprocating saw is a popular tool used by many window fitters, construction workers and emergency rescue services. Variants and accessories are available for specialized uses, such as clamps and long blades for cutting large pipe. [3] [4]

Blades are available for a variety of materials and uses. Common types include metal cutting blades, wood cutting blades, blades for composites, for drywall, and other materials. Many of these blade types have a variety of tooth designs intended for special purposes, such as tree-limb cutting, demolition work, clean cutting, or contaminated materials. Abrasive coated blades are also available for hard materials like tile and stone. [5]

The term reciprocating saw (also oscillating saw) is also applied generically to any saw which cuts with a back and forth motion. These include:

Powered reciprocating tools are also found in surgery and dental surgery, where they are used in operations that require cutting or grinding of bone.

Mechanism

Operation of reciprocating saw swashplate mechanism Sawzall machanism operation.gif
Operation of reciprocating saw swashplate mechanism

The reciprocating action may be produced in several ways. A crank [6] or Scotch yoke type drive may be used, a swashplate [7] type drive, a captive cam or eccentric, barrel cam, [8] or other rotary to linear drive. Modern tools are built with variants of all of these mechanisms. Eccentric cam, crank and scotch yoke drives need balance weights to reduce vibration in the plane of the rotating element, and may still exhibit vibration that is objectionable to a user of a handheld saw and can lead to difficulty in controlling a cut. The swash plate drive has the advantage that there is little rotational out of balance, so the principal vibration is in line with the blade. This is generally controllable by keeping the foot of a handheld tool against the work.

See also

Related Research Articles

<span class="mw-page-title-main">Crankshaft</span> Mechanism for converting reciprocating motion to rotation

A crankshaft is a mechanical component used in a piston engine to convert the reciprocating motion into rotational motion. The crankshaft is a rotating shaft containing one or more crankpins, that are driven by the pistons via the connecting rods.

<span class="mw-page-title-main">Reciprocating engine</span> Engine utilising one or more reciprocating pistons

A reciprocating engine, also often known as a piston engine, is typically a heat engine that uses one or more reciprocating pistons to convert high temperature and high pressure into a rotating motion. This article describes the common features of all types. The main types are: the internal combustion engine, used extensively in motor vehicles; the steam engine, the mainstay of the Industrial Revolution; and the Stirling engine for niche applications. Internal combustion engines are further classified in two ways: either a spark-ignition (SI) engine, where the spark plug initiates the combustion; or a compression-ignition (CI) engine, where the air within the cylinder is compressed, thus heating it, so that the heated air ignites fuel that is injected then or earlier.

<span class="mw-page-title-main">Cam (mechanism)</span> Rotating or sliding component that transmits variable motion to a follower

A cam is a rotating or sliding piece in a mechanical linkage used especially in transforming rotary motion into linear motion. It is often a part of a rotating wheel or shaft that strikes a lever at one or more points on its circular path. The cam can be a simple tooth, as is used to deliver pulses of power to a steam hammer, for example, or an eccentric disc or other shape that produces a smooth reciprocating motion in the follower, which is a lever making contact with the cam. A cam timer is similar, and were widely used for electric machine control before the advent of inexpensive electronics, microcontrollers, integrated circuits, programmable logic controllers and digital control.

<span class="mw-page-title-main">Circular saw</span> Power tool

A circular saw or a buzz saw, is a power-saw using a toothed or abrasive disc or blade to cut different materials using a rotary motion spinning around an arbor. A hole saw and ring saw also use a rotary motion but are different from a circular saw. Circular saws may also be loosely used for the blade itself. Circular saws were invented in the late 18th century and were in common use in sawmills in the United States by the middle of the 19th century.

A power tool is a tool that is actuated by an additional power source and mechanism other than the solely manual labor used with hand tools. The most common types of power tools use electric motors. Internal combustion engines and compressed air are also commonly used. Tools directly driven by animal power are not generally considered power tools.

A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge used to cut through material. Various terms are used to describe toothed and abrasive saws.

<span class="mw-page-title-main">Drill</span> Tool used to create holes

A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driver chuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to increased efficiency and ease of use.

<span class="mw-page-title-main">Shaper</span> Machine tool which linearly cuts or grinds the workpiece

In machining, a shaper is a type of machine tool that uses linear relative motion between the workpiece and a single-point cutting tool to machine a linear toolpath. Its cut is analogous to that of a lathe, except that it is (archetypally) linear instead of helical.

<span class="mw-page-title-main">Mechanical toy</span>

Mechanical toys are toys powered by mechanical energy. Depending on the mechanism used they can perform a range of motions, from simple to very complex.

<span class="mw-page-title-main">Bandsaw</span> Power saw with a long, sharp blade

A bandsaw is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches, which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic.

<span class="mw-page-title-main">Jackhammer</span> Pneumatic tool

A jackhammer is a pneumatic or electro-mechanical tool that combines a hammer directly with a chisel. It was invented by William McReavy, who then sold the patent to Charles Brady King. Hand-held jackhammers are generally powered by compressed air, but some are also powered by electric motors. Larger jackhammers, such as rig-mounted hammers used on construction machinery, are usually hydraulically powered. These tools are typically used to break up rock, pavement, and concrete.

<span class="mw-page-title-main">Angle grinder</span> Handheld Power Tool for cutting or polishing

An angle grinder, also known as a side grinder or disc grinder, is a handheld power tool used for grinding and polishing. Although developed originally as tools for rigid abrasive discs, the availability of an interchangeable power source has encouraged their use with a wide variety of cutters and attachments.

<span class="mw-page-title-main">Miter saw</span> Mechanical saw used to obtain precise angle cuts

A miter saw or mitre saw is a saw used to make accurate crosscuts and miters in a workpiece by positioning a mounted blade onto a board. A miter saw in its earliest form was composed of a back saw in a miter box, but in modern implementation consists of a powered circular saw that can be positioned at a variety of angles and lowered onto a board positioned against a backstop called the fence.

<span class="mw-page-title-main">Scroll saw</span> Small electric or pedal-operated saw

A scroll saw is a small electric or pedal-operated saw used to cut intricate curves in wood, metal, or other materials. The fineness of its blade allows it to cut more delicately than a power jigsaw, and more easily than a hand coping saw or fretsaw. Like those tools, it is capable of creating curved cuts with angled edges, by tilting its table along the axis of the cut.

<span class="mw-page-title-main">Reciprocating motion</span> Repetitive back-and-forth linear motion

Reciprocating motion, also called reciprocation, is a repetitive up-and-down or back-and-forth linear motion. It is found in a wide range of mechanisms, including reciprocating engines and pumps. The two opposite motions that comprise a single reciprocation cycle are called strokes.

<span class="mw-page-title-main">Swashplate</span> Mechanism to convert between reciprocating and rotary motion

A swashplate, also known as slant disk, is a mechanical engineering device used to translate the motion of a rotating shaft into reciprocating motion, or vice versa. The working principle is similar to crankshaft, Scotch yoke, or wobble/nutator/Z-crank drives, in engine designs. It was originally invented to replace a crankshaft, and is one of the most popular concepts used in crankless engines. It was invented by Anthony Michell in 1917.

A rotary saw, spiral cut saw, RotoZip or cut out tool is a type of mechanically powered saw used for making accurate cuts without the need for a pilot hole in wallboard, plywood, or another thin, solid material.

<span class="mw-page-title-main">Skilsaw</span> Brand name of professional construction tools

SKILSAW Power Tools are a manufacturer of circular saw cutting technology serving the professional construction market. Since 2017, SKILSAW's headquarters have been located in Naperville, Illinois.

<span class="mw-page-title-main">Oscillating multi-tool</span>

An oscillating multi-tool or oscillating saw is a multitool and power tool that oscillates, powered by battery or mains. The name "multi-tool" is a reference to the many functions that this tool can perform with the range of attachments available. "Master Tool" is also a trade name used in North America, short for the original tool by Fein called the Multi-Master. Attachments are available for sawing, sanding, rasping, grinding, scraping, cutting, and polishing.

<span class="mw-page-title-main">Jigsaw (tool)</span> Type of saw

A jigsaw is a saw which uses a reciprocating blade to cut irregular curves, such as stenciled designs, in wood, metal, or other materials.

References

  1. Rick Schwolsky (17 May 2007). "Hall of Fame 2001". The Journal of Light Construction.
  2. "HOUSEWORKS: Reciprocating saw a versatile power tool with an unusual history | Saltwire".
  3. Fein, Reciprocating Saws for Pipe
  4. Reciprocating Saw Accessories
  5. Home Depot, How to Find an Ideal Reciprocating Saw Blade
  6. Papworth (1958), Portable Power Reciprocating Saw
  7. Ristow (1960), Portable Reciprocating Saw
  8. Schmidt (1949), Power Conversion Attachment