Wood shaper

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Wood shaper
Spindle moulder.jpg
Wood shaper, a single-axis tool
Application Woodworking

A wood shaper (usually just shaper in North America or spindle moulder in the UK and Europe), is a stationary woodworking machine in which a vertically oriented spindle drives one or more stacked cutter heads to mill profiles on wood stock.

Contents

A wood moulder (American English) is similar to a shaper, but is a more powerful and complex machine with multiple cutting heads at both 90-degrees and parallel to its table. A wood shaper has only a single cutting head, mounted on a perpendicular axis to its table.

Description

Wood shaper cutter heads typically have three blades, and turn at one-half to one-eighth the speed of smaller, much less expensive two-bladed bits used on a hand-held wood router. [1] [ failed verification ] Adapters are sold allowing a shaper to drive router bits, a compromise on several levels.[ clarification needed ] As are router tables, cost-saving adaptations of hand-held routers mounted to comparatively light-duty dedicated work tables.

The wood being fed into a moulder is commonly referred to as either stock or blanks. The spindle may be raised and lowered relative to the shaper's table, and rotates between 3,000 and 10,000 rpm, with stock running along a vertical fence.

Being both larger and much more powerful than routers, shapers can cut much larger profiles than routers  such as for crown moulding and raised-panel doors  and readily drive custom-made bits fabricated with unique profiles. Shapers feature between 1.5 and 5 horsepower (1.1 and 3.7 kW) belt-driven motors, which run much more quietly and smoothly than typically 10,000 to 25,000 rpm direct-drive routers. Speed adjustments are typically made by relocating the belts on a stepped pulley system, much like that on a drill press. Unlike routers, shapers are also able to run in reverse, which is necessary in performing some cuts. [2]

The most common form of wood shaper has a vertical spindle, some with tilting spindles or tables. Some European models variously combine sliding tablesaws, jointers, planers, and mortisers.[ clarify ]

Shapers can be adapted to perform specialized cuts employing accessories such as sliding tables, tenon tables, tilting arbor, tenoning hoods, and interchangeable spindles. The standard US spindle shaft is 1+34 in (44 mm), with 34 or 12 in (19 or 13 mm) on small shapers and 30 mm on European models. Most spindles are tall enough to accommodate more than one cutter head, allowing rapid tooling changes by raising or lowering desired heads into position. Additional spindles can be fitted with pre-spaced cutter heads when more are needed for a job than fit on one.

Safety

A wood shaper used in 1925 with obsolete and hazardous flat-sided tooling, and no safety equipment. Curved work on a spindle moulder (Carpentry and Joinery, 1925).jpg
A wood shaper used in 1925 with obsolete and hazardous flat-sided tooling, and no safety equipment.

The primary safety feature on a wood shaper is a guard mounted above the cutter protecting hands and garments from being drawn into its blades. Jigs, fixtures such as hold-downs, and accessories that include featherboards, also help prevent injury and generally result in better cuts. The starter, or fulcrum, pin is a metal rod which threads into the table a few inches away from the cutter allowing stock to be fed into it in a freehand cut.

In addition to aiding productivity and setting a consistent rate of milling, a power feeder keeps appendages and garments out of harm's way. It may be multi-speed, and employ rubber wheels to feed stock past the cutter head.

Types

Single head moulder (a "shaper" in the US):

Multi Head Moulder (a "moulder" in the US):

An alternative configuration has two bottom and two top heads, in order to size the lumber with the first top and the first bottom head, and then shape the lumber with the remaining top and bottom heads. Machines with two or more right heads are more common in the furniture industry to give the ability to run shorter stock and deeper more detailed cuts on the edge of the stock.

Tooling

Tooling refers to cutters, knives, blades, as well as planer blades, and cutter heads.[ clarify ] Most blades are made from either a tool steel alloy known as high speed steel (HSS), or from carbide steel. Cutter heads are normally made from either steel or aluminum. High Speed Steel, carbide, aluminium, and steel for the cutter heads all come in a wide variety of grades.

Related Research Articles

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<span class="mw-page-title-main">Shaper</span> Machine tool which linearly cuts or grinds the workpiece

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<span class="mw-page-title-main">Plane (tool)</span> Tool for working with wood

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<span class="mw-page-title-main">Router table (woodworking)</span>

A router table is a stationary woodworking machine in which a vertically oriented spindle of a woodworking router protrudes from the machine table and can be spun at speeds typically between 3000 and 24,000 rpm. Cutter heads may be mounted in the spindle chuck. As the workpiece is fed into the machine, the cutters mold a profile into it. The machine normally features a vertical fence, against which the workpiece is guided to control the horizontal depth of cut. Router tables are used to increase the versatility of a hand-held router, as each method of use is particularly suited to specific application, e.g. very large workpieces would be too large to support on a router table and must be routed with a hand-held machine, very small workpieces would not support a hand-held router and must be routed on a router table with the aid of pushtool accessories etc.

<span class="mw-page-title-main">Milling (machining)</span> Removal of material from a workpiece using rotating tools

Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying directions on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances.

References

  1. "Shaper or a router - Which is best for your shop?". Archived from the original on 2018-08-05. Retrieved 2023-08-02.
  2. Lee A. Jesberger. "Wood Shapers". Pro Woodworking Tips.com. Archived from the original on 2008-09-17. Retrieved 2008-09-20.

Bibliography