Sprocket

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16 tooth sprocket. Do = Sprocket diameter. Dp = Pitch diameter Sprocket16.png
16 tooth sprocket. Do = Sprocket diameter. Dp = Pitch diameter
A sprocket and roller chain Chain.gif
A sprocket and roller chain

A sprocket, [1] sprocket-wheel [2] or chainwheel is a profiled wheel with teeth that mesh with a chain, rack or other perforated or indented material. [3] [4] The name 'sprocket' applies generally to any wheel upon which radial projections engage a chain passing over it. It is distinguished from a gear in that sprockets are never meshed together directly, and differs from a pulley in that sprockets have teeth and pulleys are smooth except for timing pulleys used with toothed belts.

Contents

Sprockets are used in bicycles, motorcycles, tracked vehicles, and other machinery either to transmit rotary motion between two shafts where gears are unsuitable or to impart linear motion to a track, tape etc. Perhaps the most common form of sprocket may be found in the bicycle, in which the pedal shaft carries a large sprocket-wheel, which drives a chain, which, in turn, drives a small sprocket on the axle of the rear wheel. Early automobiles were also largely driven by sprocket and chain mechanism, a practice largely copied from bicycles.

Sprockets are of various designs, a maximum of efficiency being claimed for each by its originator. Sprockets typically do not have a flange. Some sprockets used with timing belts have flanges to keep the timing belt centered. Sprockets and chains are also used for power transmission from one shaft to another where slippage is not admissible, sprocket chains being used instead of belts or ropes and sprocket-wheels instead of pulleys. They can be run at high speed and some forms of chain are so constructed as to be noiseless even at high speed.

Etymology

The term 'sprocket' originally applied to the projection from the wheel that caught on the chain and provided the drive to it[ citation needed ]. The overall wheel was then termed a 'sprocket wheel'. With time and common use of these devices, the overall wheel became known as a sprocket. The earlier uses would now be seen as archaic.

Transportation

In the case of bicycle chains, it is possible to modify the overall gear ratio of the chain drive by varying the diameter (and therefore, the tooth count) of the sprockets on each side of the chain. This is the basis of derailleur gears. A multi-speed bicycle, by providing two or three different-sized driving sprockets and up to 12 (as of 2018) different-sized driven sprockets, allows up to 36 different gear ratios. The resulting lower gear ratios make the bike easier to pedal up hills while the higher gear ratios make the bike more powerful to pedal on flats and downhills. In a similar way, manually changing the sprockets on a motorcycle can change the characteristics of acceleration and top speed by modifying the final drive gear ratio. The final drive gear ratio can be calculated by dividing the number of teeth on the rear sprocket by the number of teeth on the counter-shaft sprocket. With respect to the stock gearing on a motorcycle, installing a smaller counter-shaft sprocket (fewer teeth), or a larger rear sprocket (more teeth), produces a lower gear ratio, which increases the acceleration of the motorcycle but decreases its top speed. Installing a larger counter-shaft sprocket, or a smaller rear sprocket, produces a higher gear ratio, which decreases the acceleration of the motorcycle but increases its top speed.

Chain tracked vehicles

Chain track drive sprocket
(Leclerc battle tank, 2006) Leclerc p1040882.jpg
Chain track drive sprocket
( Leclerc battle tank, 2006)

In the case of vehicles with caterpillar tracks the engine-driven toothed-wheel transmitting motion to the tracks is known as the drive sprocket and may be positioned at the front or back of the vehicle, or in some cases both. There may also be a third sprocket, elevated, driving the track.

Film and paper

Moving picture mechanism from 1914. The sprocket wheels a, b, and c engage and transport the film. a and b move with uniform velocity and c indexes each frame of the film into place for projection. Optic Projection fig 226.jpg
Moving picture mechanism from 1914. The sprocket wheels a, b, and c engage and transport the film. a and b move with uniform velocity and c indexes each frame of the film into place for projection.

Sprockets are used in the film transport mechanisms of movie projectors and movie cameras. [5] In this case, the sprocket wheels engage film perforations in the film stock. Sprocket feed was also used for punched tape and is used for paper feed to some computer printers.

See also

Related Research Articles

Mechanical advantage is a measure of the force amplification achieved by using a tool, mechanical device or machine system. The device trades off input forces against movement to obtain a desired amplification in the output force. The model for this is the law of the lever. Machine components designed to manage forces and movement in this way are called mechanisms. An ideal mechanism transmits power without adding to or subtracting from it. This means the ideal machine does not include a power source, is frictionless, and is constructed from rigid bodies that do not deflect or wear. The performance of a real system relative to this ideal is expressed in terms of efficiency factors that take into account departures from the ideal.

<span class="mw-page-title-main">Pulley</span> Wheel to support movement and change of direction of a taut cable

A pulley is a wheel on an axle or shaft enabling a taut cable or belt passing over the wheel to move and change direction, or transfer power between itself and a shaft. A sheave or pulley wheel is a pulley using an axle supported by a frame or shell (block) to guide a cable or exert force.

<span class="mw-page-title-main">Hub gear</span> Device for changing gear ratio on bikes

A hub gear, internal-gear hub, internally geared hub or just gear hub is a gear ratio changing system commonly used on bicycles that is implemented with planetary or epicyclic gears. The gears and lubricants are sealed within the shell of the hub gear, in contrast with derailleur gears where the gears and mechanism are exposed to the elements. Changing the gear ratio was traditionally accomplished by a shift lever connected to the hub with a Bowden cable, and twist-grip style shifters have become common.

<span class="mw-page-title-main">Crankset</span> Bicycle part

The crankset or chainset is the component of a bicycle drivetrain that converts the reciprocating motion of the rider's legs into rotational motion used to drive the chain or belt, which in turn drives the rear wheel. It consists of one or more sprockets, also called chainrings or chainwheels attached to the cranks, arms, or crankarms to which the pedals attach. It is connected to the rider by the pedals, to the bicycle frame by the bottom bracket, and to the rear sprocket, cassette or freewheel via the chain.

<span class="mw-page-title-main">Roller chain</span> Type of chain drive

Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient means of power transmission.

<span class="mw-page-title-main">Continuously variable transmission</span> Automotive transmission technology

A continuously variable transmission (CVT) is an automated transmission that can change through a continuous range of gear ratios. This contrasts with other transmissions that provide a limited number of gear ratios in fixed steps. The flexibility of a CVT with suitable control may allow the engine to operate at a constant angular velocity while the vehicle moves at varying speeds.

<span class="mw-page-title-main">Freewheel</span> Mechanism which disconnects a driveshaft from a faster-rotating driven shaft

In mechanical or automotive engineering, a freewheel or overrunning clutch is a device in a transmission that disengages the driveshaft from the driven shaft when the driven shaft rotates faster than the driveshaft. An overdrive is sometimes mistakenly called a freewheel, but is otherwise unrelated.

<span class="mw-page-title-main">Sturmey-Archer</span> Bicycle component manufacturer

Sturmey-Archer was a manufacturing company originally from Nottingham, England. It primarily produced bicycle hub gears, brakes and a great many other sundry bicycle components, most prominently during its heyday as a subsidiary of the Raleigh Bicycle Company. In the past, it also manufactured motorcycle hubs, gearboxes and engines.

<span class="mw-page-title-main">Single-speed bicycle</span> Type of bicycle with a single gear ratio

A single-speed bicycle is a type of bicycle with a single gear ratio. These bicycles are without derailleur gears, hub gearing or other methods for varying the gear ratio of the bicycle.

<span class="mw-page-title-main">Fixed-gear bicycle</span> Bicycle that has a drivetrain with no freewheel mechanism

A fixed-gear bicycle is a bicycle that has a drivetrain with no freewheel mechanism such that the pedals always will spin together with the rear wheel. The freewheel was developed early in the history of bicycle design but the fixed-gear bicycle remained the standard track racing design. More recently the "fixie" has become a popular alternative among mainly urban cyclists, offering the advantage of simplicity compared with the standard multi-geared bicycle.

<span class="mw-page-title-main">Belt (mechanical)</span> Method of connecting two rotating shafts or pulleys

A belt is a loop of flexible material used to link two or more rotating shafts mechanically, most often parallel. Belts may be used as a source of motion, to transmit power efficiently or to track relative movement. Belts are looped over pulleys and may have a twist between the pulleys, and the shafts need not be parallel.

<span class="mw-page-title-main">Gear inches</span>

Gear ratios of bicycles are relative measures of bicycle gearing giving an indication of the mechanical advantage of different gears, which combined with the wheel diameter determines how far the bicycle advances per pedal or crank revolution.

<span class="mw-page-title-main">Chain drive</span> Way of transmitting mechanical power

Chain drive is a way of transmitting mechanical power from one place to another. It is often used to convey power to the wheels of a vehicle, particularly bicycles and motorcycles. It is also used in a wide variety of machines besides vehicles.

<span class="mw-page-title-main">Cogset</span> Set of sprockets attached to the rear wheel hub of a bicycle

On a bicycle, the cassette or cluster is the set of multiple sprockets that attaches to the hub on the rear wheel. A cogset works with a rear derailleur to provide multiple gear ratios to the rider. Cassettes come in two varieties, freewheels or cassettes, of which cassettes are a newer development. Although cassettes and freewheels perform the same function and look almost the same when installed, they have important mechanical differences and are not interchangeable.

<span class="mw-page-title-main">Toothed belt</span>

A toothed belt, timing belt, cogged belt, cog belt, or synchronous belt is a flexible belt with teeth moulded onto its inner surface. Toothed belts are usually designed to run over matching toothed pulleys or sprockets. Toothed belts are used in a wide array of mechanical devices where high power transmission is desired.

<span class="mw-page-title-main">Bicycle gearing</span> Bicycle drivetrain aspect which relates cadence to wheel speed

Bicycle gearing is the aspect of a bicycle drivetrain that determines the relation between the cadence, the rate at which the rider pedals, and the rate at which the drive wheel turns.

<span class="mw-page-title-main">Belt-driven bicycle</span>

A belt-driven bicycle is a chainless bicycle that uses a flexible belt, typically a synchronous toothed design, in order to transmit power from the pedals to the wheel.

An idler-wheel is a wheel which serves only to transmit rotation from one shaft to another, in applications where it is undesirable to connect them directly. For example, connecting a motor to the platter of a phonograph, or the crankshaft-to-camshaft gear train of an automobile.

<span class="mw-page-title-main">Bicycle drivetrain systems</span> Systems used to transmit power to bicycles and other human-powered vehicles

Bicycle drivetrain systems are used to transmit power on bicycles, tricycles, quadracycles, unicycles, or other human-powered vehicles from the riders to the drive wheels. Most also include some type of a mechanism to convert speed and torque via gear ratios.

References

  1. "Sprocket - Definition". Merriam-Webster. Retrieved 2011-11-14. sprocket, n. 1: a toothed wheel whose teeth engage the links of a chain
  2. Oxford English Dictionary (2nd ed.). Oxford University Press. 1989. sprocket, n. 2. b. ellipt. A sprocket-wheel, esp. that of a cycle; and (Cinematogr.), one that propels film by engaging with perforations along its edge.
  3. The Encyclopedia Americana: a library of universal knowledge, sprocket. pg 460
  4. Elements of machine design By Oscar Adolph Leutwiler
  5. Motion picture handbook By Frank Herbert Richardson