Waterproofing

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Waterproofing conducted on the exterior of a freeway tunnel Applying waterproofing material to the outside of a tunnel.jpg
Waterproofing conducted on the exterior of a freeway tunnel

Waterproofing is the process of making an object or structure waterproof or water-resistant so that it remains relatively unaffected by water or resisting the ingress of water under specified conditions. Such items may be used in wet environments or underwater to specified depths.

Contents

Water-resistant and waterproof often refer to resistance to penetration of water in its liquid state and possibly under pressure, whereas damp proof refers to resistance to humidity or dampness. Permeation of water vapour through a material or structure is reported as a moisture vapor transmission rate (MVTR).

The hulls of boats and ships were once waterproofed by applying tar or pitch. Modern items may be waterproofed by applying water-repellent coatings or by sealing seams with gaskets or o-rings.

Waterproofing is used in reference to building structures (such as basements, decks, or wet areas), watercraft, canvas, clothing (raincoats or waders), electronic devices and paper packaging (such as cartons for liquids).

In construction

In construction, a building or structure is waterproofed with the use of membranes and coatings to protect contents and structural integrity. The waterproofing of the building envelope in construction specifications is listed under 07 - Thermal and Moisture Protection within MasterFormat 2004, by the Construction Specifications Institute, and includes roofing and waterproofing materials.[ citation needed ]

In building construction, waterproofing is a fundamental aspect of creating a building envelope, which is a controlled environment. The roof covering materials, siding, foundations, and all of the various penetrations through these surfaces must be water-resistant and sometimes waterproof. Roofing materials are generally designed to be water-resistant and shed water from a sloping roof, but in some conditions, such as ice damming and on flat roofs, the roofing must be waterproof. Many types of waterproof membrane systems are available, including felt paper or tar paper with asphalt or tar to make a built-up roof, other bituminous waterproofing, ethylene propylene diene monomer EPDM rubber, hypalon, polyvinyl chloride, liquid roofing, and more.

Walls are not subjected to standing water, and the water-resistant membranes used as housewraps are designed to be porous enough to let moisture escape. Walls also have vapor barriers or air barriers. Damp proofing is another aspect of waterproofing. Masonry walls are built with a damp-proof course to prevent rising damp, and the concrete in foundations needs to be damp-proofed or waterproofed with a liquid coating, basement waterproofing membrane (even under the concrete slab floor where polyethylene sheeting is commonly used), or an additive to the concrete.

Within the waterproofing industry, below-ground waterproofing is generally divided into two areas:

Waterproofing with two component system Liquid Rubber Europe coatings.JPG
Waterproofing with two component system

In buildings using earth sheltering, too much humidity can be a potential problem, so waterproofing is critical. Water seepage can lead to mold growth, causing significant damage and air quality issues. Properly waterproofing foundation walls is required to prevent deterioration and seepage.

Another specialized area of waterproofing is rooftop decks and balconies. Waterproofing systems have become quite sophisticated and are a very specialized area. Failed waterproof decks, whether made of polymer or tile, are one of the leading causes of water damage to building structures and personal injury when they fail. Where major problems occur in the construction industry is when improper products are used for the wrong application. While the term waterproof is used for many products, each of them has a very specific area of application, and when manufacturer specifications and installation procedures are not followed, the consequences can be severe. Another factor is the impact of expansion and contraction on waterproofing systems for decks. Decks constantly move with changes in temperatures, putting stress on the waterproofing systems. One of the leading causes of waterproof deck system failures is the movement of underlying substrates (plywood) that cause too much stress on the membranes resulting in a failure of the system. While beyond the scope of this reference document, waterproofing of decks and balconies is a complex of many complimentary elements. These include the waterproofing membrane used, adequate slope-drainage, proper flashing details, and proper construction materials.

The penetrations through a building envelope must be built in a way such that water does not enter the building, such as using flashing and special fittings for pipes, vents, wires, etc. Some caulkings are durable, but many are unreliable for waterproofing.

Also, many types of geomembranes are available to control water, gases, or pollution.

From the late 1990s to the 2010s, the construction industry has had technological advances in waterproofing materials, including integral waterproofing systems and more advanced membrane materials. Integral systems such as hycrete work within the matrix of a concrete structure, giving the concrete itself a waterproof quality. There are two main types of integral waterproofing systems: the hydrophilic and the hydrophobic systems. A hydrophilic system typically uses a crystallization technology that replaces the water in the concrete with insoluble crystals. Various brands available in the market claim similar properties, but not all can react with a wide range of cement hydration by-products and thus require caution. Hydrophobic systems use concrete sealers or even fatty acids to block pores within the concrete, preventing water passage.

Sometimes the same materials used to keep water out of buildings are used to keep water in, such as a pool or pond liners.

New membrane materials seek to overcome shortcomings in older methods like polyvinyl chloride (PVC) and high-density polyethylene (HDPE). Generally, new technology in waterproof membranes relies on polymer-based materials that are very adhesive to create a seamless barrier around the outside of a structure.

Waterproofing should not be confused with roofing, since roofing cannot necessarily withstand hydrostatic head while waterproofing can.

The standards for waterproofing bathrooms in domestic construction have improved over the years, due in large part to the general tightening of building codes.

In clothing

A wax coating makes this Manila hemp waterproof 49-QWSTION-BANANATEX-FABRIC.jpg
A wax coating makes this Manila hemp waterproof

Some garments, and tents, are designed to give greater or lesser protection against rain. For urban use raincoats and jackets are used; for outdoor activities in rough weather there is a range of hiking apparel. Typical descriptions are "showerproof", "water resistant", and "waterproof". [1] These terms are not precisely defined. A showerproof garment will usually be treated with a water-resisting coating, but is not rated to resist a specific hydrostatic head. This is suitable for protection against light rain, but after a short time water will penetrate. A water-resistant garment is similar, perhaps slightly more resistant to water but also not rated to resist a specific hydrostatic head. A garment described as waterproof will have a water-repellent coating, with the seams also taped to prevent water ingress there. Better waterproof garments have a membrane lining designed to keep water out but allow trapped moisture to escape ("breathability")—a totally waterproof garment would retain body sweat and become clammy. Waterproof garments specify their hydrostatic rating, ranging from 1,500 for light rain, to 20,000 for heavy rain.

Waterproof garments are intended for use in weather conditions which are often windy as well as wet and are usually also wind resistant.

Footwear can also be made waterproof by using a variety of methods including but not limited to, the application of beeswax, waterproofing spray, or mink oil. [2]

In other objects

Waterproofing methods have been implemented in many types of objects, including paper packaging, cosmetics, and more recently, consumer electronics. Electronic devices used in military and severe commercial environments are routinely conformally coated in accordance with IPC-CC-830 to resist moisture and corrosion but encapsulation is needed to become truly waterproof. Even though it is possible to find waterproof wrapping or other types of protective cases for electronic devices, a new technology enabled the release of diverse waterproof smartphones and tablets in 2013. [3] This method is based on a special nanotechnology coating a thousand times thinner than a human hair which protects electronic equipment from damage due to the penetration of water. Several manufacturers use the nano coating method on their smartphones, tablets, and digital cameras.

A water droplet on a superhydrophobic surface Super-hydrophobic Coating.jpg
A water droplet on a superhydrophobic surface

A 2013 study found that nanotextured surfaces using cone forms produce highly water-repellent surfaces. These nanocone textures are superhydrophobic (extremely water-hating). [4] [5]

Applications

Waterproof packaging or other types of protective cases for electronic devices can be found. A new technology enabled the release of various waterproof smartphones and tablets in 2013. [6] A study from 2013 found that nano-textured surfaces using cone shapes produce highly water-repellent surfaces. These "nanocone" textures are superhydrophobic. [7] [8]

Standards

See also

Related Research Articles

<span class="mw-page-title-main">Efflorescence</span> Migration of a salt to the surface of a porous material

In chemistry, efflorescence is the migration of a salt to the surface of a porous material, where it forms a coating. The essential process involves the dissolving of an internally held salt in water, or occasionally in another solvent. The water, with the salt now held in solution, migrates to the surface, then evaporates, leaving a coating of the salt.

<span class="mw-page-title-main">Flat roof</span> Type of roof

A flat roof is a roof which is almost level in contrast to the many types of sloped roofs. The slope of a roof is properly known as its pitch and flat roofs have up to approximately 10°. Flat roofs are an ancient form mostly used in arid climates and allow the roof space to be used as a living space or a living roof. Flat roofs, or "low-slope" roofs, are also commonly found on commercial buildings throughout the world. The U.S.-based National Roofing Contractors Association defines a low-slope roof as having a slope of 3 in 12 (1:4) or less.

<span class="mw-page-title-main">Waterproof fabric</span> Textile that resists moisture penetration

Waterproof fabrics are fabrics that are, inherently, or have been treated to become, resistant to penetration by water and wetting. The term "waterproof" refers to conformance to a governing specification and specific conditions of a laboratory test method. They are usually natural or synthetic fabrics that are laminated or coated with a waterproofing material such as wax, rubber, polyvinyl chloride (PVC), polyurethane (PU), silicone elastomer, or fluoropolymers. Treatment could be either of the fabric during manufacture or of completed products after manufacture, for instance by a waterproofing spray. Examples include the rubberized fabric used in Mackintosh jackets, sauna suits, and inflatable boats.

<span class="mw-page-title-main">Durable water repellent</span> Fabric finish

Durable water repellent, or DWR, is a coating added to fabrics at the factory to make them water-resistant (hydrophobic). Most factory-applied treatments are fluoropolymer based; these applications are quite thin and not always effective. Durable water repellents are commonly used in conjunction with waterproof breathable fabrics such as Gore-Tex to prevent the outer layer of fabric from becoming saturated with water. This saturation, called 'wetting out,' can reduce the garment's breathability and let water through. As the DWR wears off over time, re-treatment is recommended when necessary. Many spray-on and wash-in products for treatment of non-waterproof garments and re-treatment of proofed garments losing their water-repellency are available.

<span class="mw-page-title-main">Vapor barrier</span> Damp proofing material in sheet form

A vapor barrier is any material used for damp proofing, typically a plastic or foil sheet, that resists diffusion of moisture through the wall, floor, ceiling, or roof assemblies of buildings and of packaging to prevent interstitial condensation. Technically, many of these materials are only vapor retarders as they have varying degrees of permeability.

A geomembrane is very low permeability synthetic membrane liner or barrier used with any geotechnical engineering related material so as to control fluid migration in a human-made project, structure, or system. Geomembranes are made from relatively thin continuous polymeric sheets, but they can also be made from the impregnation of geotextiles with asphalt, elastomer or polymer sprays, or as multilayered bitumen geocomposites. Continuous polymer sheet geomembranes are, by far, the most common.

<span class="mw-page-title-main">Damp (structural)</span> Presence of unwanted moisture in the structure of a building

Structural dampness is the presence of unwanted moisture in the structure of a building, either the result of intrusion from outside or condensation from within the structure. A high proportion of damp problems in buildings are caused by ambient climate dependent factors of condensation and rain penetration. Capillary penetration of fluid from the ground up through concrete or masonry is known as "rising damp" and is governed by the shape and porosity of the construction materials through which this evaporation-limited capillary penetration takes place. Structural damp, regardless of the mechanisms through which it takes place, is exacerbated by higher levels of humidity.

<span class="mw-page-title-main">Damp proofing</span> Type of moisture control in building construction

Damp proofing in construction is a type of moisture control applied to building walls and floors to prevent moisture from passing into the interior spaces. Dampness problems are among the most frequent problems encountered in residences.

Basement waterproofing involves techniques and materials used to prevent water from penetrating the basement of a house or a building. Waterproofing a basement that is below ground level can require the application of sealant materials, the installation of drains and sump pumps, and more.

Layered clothing is the wearing of multiple garments on top of each other.

Breathability is the ability of a fabric to allow moisture vapor to be transmitted through the material.

<span class="mw-page-title-main">Bituminous waterproofing</span> Roll roofing and waterproofing material

Bituminous waterproofing systems are designed to protect residential and commercial buildings. Bitumen is a material made up of organic liquids that are highly sticky, viscous, and waterproof. Systems incorporating bituminous-based substrates are sometimes used to construct roofs, in the form of "roofing felt" or "roll roofing" products.

<span class="mw-page-title-main">Rainscreen</span>

A rainscreen is an exterior wall detail where the siding stands off from the moisture-resistant surface of an air/water barrier applied to the sheathing to create a capillary break and to allow drainage and evaporation. The rainscreen is the cladding or siding itself but the term rainscreen implies a system of building. Ideally the rainscreen prevents the wall air/water barrier from getting wet but because of cladding attachments and penetrations water is likely to reach this point, and hence materials are selected to be moisture tolerant and integrated with flashing. In some cases a rainscreen wall is called a pressure-equalized rainscreen wall where the ventilation openings are large enough for the air pressure to nearly equalize on both sides of the rain screen, but this name has been criticized as being redundant and is only useful to scientists and engineers.

Concrete sealers are applied to concrete to protect it from surface damage, corrosion, and staining. They either block the pores in the concrete to reduce absorption of water and salts or form an impermeable layer which prevents such materials from passing.

<span class="mw-page-title-main">Liquid roofing</span>

Liquid roofing is the process of waterproofing a roof by the application of a hydrophobic liquid roof coating. It can be applied to most roof styles, including flat, pitched, and domed roofs.

The Liquid Roofing and Waterproofing Association (LRWA) is a UK member organisation of manufacturers of liquid applied coatings for buildings. The association's aim is to educate and inform specifiers, contractors, and the industry as to the properties, correct applications, installation methods, and aftercare of liquid waterproofing systems.

<span class="mw-page-title-main">Superhydrophobic coating</span> Water-repellant coating

A superhydrophobic coating is a thin surface layer that repels water. It is made from superhydrophobic (ultrahydrophobicity) materials. Droplets hitting this kind of coating can fully rebound. Generally speaking, superhydrophobic coatings are made from composite materials where one component provides the roughness and the other provides low surface energy.

<span class="mw-page-title-main">Truscon Laboratories</span>

Truscon Laboratories was a research and development chemical laboratory of the Trussed Concrete Steel Company ("Truscon") of Detroit, Michigan. It made waterproofing liquid chemical products that went into or on cement and plaster. The products goals were to provide damp-proofing and waterproofing finishing for concrete and Truscon steel to guard against disintegrating action of water and air.

Organosilicon water repellent:

References

  1. Lucy Shakespeare, 09-09-2016 (9 October 2016). "The Difference Between Waterproof & Water Resistant – Inside the Outdoors". Mountain Warehouse. Retrieved 23 May 2017.{{cite web}}: CS1 maint: numeric names: authors list (link)
  2. "How to Waterproof Shoes". wikiHow. Retrieved 2020-04-14.
  3. "Waterproof phones and tablets make a splash". CNN . March 5, 2013. Retrieved October 28, 2016.
  4. U.S. Department of Energy/Brookhaven National Laboratory (October 21, 2013). "Nano-cone textures generate extremely 'robust' water-repellent surfaces". ScienceDaily. Retrieved October 22, 2013.
  5. Checco, Antonio; Atikur Rahman; Charles T. Black (October 21, 2013). "Robust Superhydrophobicity in Large-Area Nanostructured Surfaces Defined by Block-Copolymer Self Assembly". Advanced Materials. 26 (6): 886–891. doi:10.1002/adma.201304006. PMID   24142578. S2CID   27585827.
  6. "Waterproof phones and tablets make a splash". CNN. 2013-03-05. Retrieved 2021-02-04.
  7. U.S. Department of Energy/Brookhaven National Laboratory. "Nano-cone textures generate extremely 'robust' water-repellent surfaces". ScienceDaily. Retrieved 2021-02-04.
  8. Checco, Antonio; Atikur Rahman; Charles T. Black (2014). "Robust Superhydrophobicity in Large-Area Nanostructured Surfaces Defined by Block-Copolymer Self Assembly". Advanced Materials. 26 (6): 886–891. Bibcode:2014AdM....26..886C. doi:10.1002/adma.201304006. PMID   24142578. S2CID   27585827.

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