Acid gas is a particular typology of natural gas or any other gas mixture containing significant quantities of hydrogen sulfide (H2S), carbon dioxide (CO2), or similar acidic gases. A gas is determined to be acidic or not after it is mixed with water. The pH scale ranges from 0 to 14, anything above 7 is basic while anything below 7 is acidic. Water has a neutral pH of 7 so once a gas is mixed with water, if the resulting mixture has a pH of less than 7 that means it is an acidic gas. [1]
The term/s acid gas and sour gas are often incorrectly treated as synonyms. Strictly speaking, a sour gas is any gas that specifically contains hydrogen sulfide in significant amounts; an acid gas is any gas that contains significant amounts of acidic gases such as carbon dioxide (CO2) or hydrogen sulfide. Thus, carbon dioxide by itself is an acid gas but not a sour gas.
Once a process burns a gas containing an acidic mixture, that acid gas is released into the atmosphere. This causes one of manufacturing's most detrimental effects on the environment, acid rain. The acidic gases burned from one power plant can travel hundreds of miles after the gas mixes with water molecules in the atmosphere. The compounds then fall to the earth again in different forms of precipitation (acid rain) and can cause respiratory health issues in humans, kill plants and wildlife, erode structures and buildings, and contaminate water sources. [2]
Acid gases are also hazardous in other ways than polluting the environment. Acid gases can be extremely flammable and explosive under pressure, so must be kept away from heat, sparks, or open flames. [3]
Hydrogen sulfide is a toxic gas, it can cause breathing problems and asphyxiation. It also is very corrosive to metals [3] which restricts the materials that can be used for piping and other equipment for handling sour gas, as many metals are sensitive to sulfide stress cracking.
Carbon dioxide at concentrations of 7% to 10.1% causes dizziness, headache, visual and hearing dysfunction, and unconsciousness within a few minutes to an hour. Concentrations above 17% are lethal when exposed for more than one minute. [4]
Before a raw natural gas containing hydrogen sulfide and/or carbon dioxide can be used, the raw gas must be treated to reduce impurities to acceptable levels and this is commonly done with an amine gas treating process. [5] [6] There are physical and chemical absorption processes to removing the toxic properties of these gases, both of which involve the syngas being washed with a lean solvent in an absorber to remove the H2S. [7] Once the toxic gas leaves the bottom of the absorber it is sent to a regenerator where the solution is further stripped with steam under extremely lower pressures to remover the sulfur from the gas. [8] The removed H2S is most often subsequently converted to by-product elemental sulfur in a Claus process or alternatively converted to valuable sulfuric acid in a WSA Process unit.
Processes within oil refineries or natural-gas processing plants that remove mercaptans and/or hydrogen sulfide are commonly referred to as 'sweetening' processes because they result in products which no longer have the sour, foul odors of mercaptans and hydrogen sulfide.
Sulfur (also spelled sulphur in British English) is a chemical element; it has symbol S and atomic number 16. It is abundant, multivalent and nonmetallic. Under normal conditions, sulfur atoms form cyclic octatomic molecules with the chemical formula S8. Elemental sulfur is a bright yellow, crystalline solid at room temperature.
Hydrogen sulfide is a chemical compound with the formula H2S. It is a colorless chalcogen-hydride gas, and is poisonous, corrosive, and flammable, with trace amounts in ambient atmosphere having a characteristic foul odor of rotten eggs. Swedish chemist Carl Wilhelm Scheele is credited with having discovered the chemical composition of purified hydrogen sulfide in 1777.
Sulfide (British English also sulphide) is an inorganic anion of sulfur with the chemical formula S2− or a compound containing one or more S2− ions. Solutions of sulfide salts are corrosive. Sulfide also refers to large families of inorganic and organic compounds, e.g. lead sulfide and dimethyl sulfide. Hydrogen sulfide (H2S) and bisulfide (SH−) are the conjugate acids of sulfide.
In industrial chemistry, coal gasification is the process of producing syngas—a mixture consisting primarily of carbon monoxide (CO), hydrogen, carbon dioxide, methane, and water vapour —from coal and water, air and/or oxygen.
Sour gas is natural gas or any other gas containing significant amounts of hydrogen sulfide (H2S).
The Claus process is the most significant gas desulfurizing process, recovering elemental sulfur from gaseous hydrogen sulfide. First patented in 1883 by the chemist Carl Friedrich Claus, the Claus process has become the industry standard.
Amine gas treating, also known as amine scrubbing, gas sweetening and acid gas removal, refers to a group of processes that use aqueous solutions of various alkylamines (commonly referred to simply as amines) to remove hydrogen sulfide (H2S) and carbon dioxide (CO2) from gases. It is a common unit process used in refineries, and is also used in petrochemical plants, natural gas processing plants and other industries.
Calcium sulfide is the chemical compound with the formula CaS. This white material crystallizes in cubes like rock salt. CaS has been studied as a component in a process that would recycle gypsum, a product of flue-gas desulfurization. Like many salts containing sulfide ions, CaS typically has an odour of H2S, which results from small amount of this gas formed by hydrolysis of the salt.
Hydrodesulfurization (HDS), also called hydrotreatment or hydrotreating, is a catalytic chemical process widely used to remove sulfur (S) from natural gas and from refined petroleum products, such as gasoline or petrol, jet fuel, kerosene, diesel fuel, and fuel oils. The purpose of removing the sulfur, and creating products such as ultra-low-sulfur diesel, is to reduce the sulfur dioxide emissions that result from using those fuels in automotive vehicles, aircraft, railroad locomotives, ships, gas or oil burning power plants, residential and industrial furnaces, and other forms of fuel combustion.
Sulfolane (also tetramethylene sulfone, systematic name: 1λ6-thiolane-1,1-dione) is an organosulfur compound, formally a cyclic sulfone, with the formula (CH2)4SO2. It is a colorless liquid commonly used in the chemical industry as a solvent for extractive distillation and chemical reactions. Sulfolane was originally developed by the Shell Oil Company in the 1960s as a solvent to purify butadiene. Sulfolane is a polar aprotic solvent, and it is miscible with water.
In the upstream oil industry, a gas–oil separation plant (GOSP) is temporary or permanent facilities that separate wellhead fluids into constituent vapor (gas) and liquid components.
Merox is an acronym for mercaptan oxidation. It is a proprietary catalytic chemical process developed by UOP used in oil refineries and natural gas processing plants to remove mercaptans from LPG, propane, butanes, light naphthas, kerosene, and jet fuel by converting them to liquid hydrocarbon disulfides.
Natural-gas processing is a range of industrial processes designed to purify raw natural gas by removing contaminants such as solids, water, carbon dioxide (CO2), hydrogen sulfide (H2S), mercury and higher molecular mass hydrocarbons (condensate) to produce pipeline quality dry natural gas for pipeline distribution and final use. Some of the substances which contaminate natural gas have economic value and are further processed or sold. Hydrocarbons that are liquid at ambient conditions: temperature and pressure (i.e., pentane and heavier) are called natural-gas condensate (sometimes also called natural gasoline or simply condensate).
Selexol is the trade name for an acid gas removal solvent that can separate acid gases such as hydrogen sulfide and carbon dioxide from feed gas streams such as synthesis gas produced by gasification of coal, coke, or heavy hydrocarbon oils. By doing so, the feed gas is made more suitable for combustion and/or further processing. It is made up of dimethyl ethers of polyethylene glycol.
Rectisol is the trade name for an acid gas removal process that uses methanol as a solvent to separate acid gases such as hydrogen sulfide and carbon dioxide from valuable feed gas streams. By doing so, the feed gas is made more suitable for combustion and/or further processing. Rectisol is used most often to treat synthesis gas (primarily hydrogen and carbon monoxide) produced by gasification of coal or heavy hydrocarbons, as the methanol solvent is well able to remove trace contaminants such as ammonia, mercury, and hydrogen cyanide usually found in these gases. As an acid gas and large component of valuable feed gas streams, CO2 is separated during the methanol solvent regeneration.
The Shell–Paques process, also known by the trade name of Thiopaq O&G, is a gas desulfurization technology for the removal of hydrogen sulfide from natural-, refinery-, synthesis- and biogas. The process was initially named after the Shell Oil and Paques purification companies. After accession of a dedicated joint venture by the founders, Paqell B.V., the trade name for applications in the Oil & Gas industry was changed to "THIOPAQ O&G". It is based on the biocatalytical conversion of sulfide into elemental sulfur. It operates at near-ambient conditions of temperature, about 30-40 °C, and pressure which results in inherent safety. It is an alternative to, for example, the Claus process.
A biogas upgrader is a facility that is used to concentrate the methane in biogas to natural gas standards. The system removes carbon dioxide, hydrogen sulphide, water and contaminants from the biogas. One technique for doing this uses amine gas treating. This purified biogas is also called biomethane. It can be used interchangeably with natural gas.
CrystaSulf is the trade name for a chemical process used for removing hydrogen sulfide (H2S) from natural gas, synthesis gas and other gas streams in refineries and chemical plants. CrystaSulf uses a modified liquid-phase Claus reaction to convert the hydrogen sulfide (H2S) into elemental sulfur which is then removed from the process by filtration. CrystaSulf is used in the energy industry as a mid-range process to handle sulfur amounts between 0.1 and 20 tons per day. Below 0.1 tons of sulfur per day is typically managed by H2S Scavengers and applications above 20 tons per day are typically treated with the Amine – Claus process.
The SNOX process is a process which removes sulfur dioxide, nitrogen oxides and particulates from flue gases. The sulfur is recovered as concentrated sulfuric acid and the nitrogen oxides are reduced to free nitrogen. The process is based on the well-known wet sulfuric acid process (WSA), a process for recovering sulfur from various process gasses in the form of commercial quality sulfuric acid (H2SO4).
Sulfur production in the United States was 9.04 million metric tons of sulfur content in 2014, all of it recovered as a byproduct, from oil refineries, natural gas processing plants, and metal smelters. The United States was second in the world in sulfur production in 2014, behind China. The sulfur recovered was marketed in the forms of native (elemental) sulfur, and sulfuric acid. Total value was US$927 million in 2014.