Airshaft

Last updated
An airshaft's air inlet is visible (bronze-colored). Protruding holders beneath the paper core are expanding length-wise when air is let in. Airshaft closeup.jpg
An airshaft's air inlet is visible (bronze-colored). Protruding holders beneath the paper core are expanding length-wise when air is let in.

In manufacturing, an airshaft is a device used for handling winding reels in the processing of web-fed materials, such as continuous-process printing presses. [1]

Airshafts—also called air expanding shafts—are used in the manufacturing processes for fitting into a core onto which materials such as paper, card and plastic film are wound. An airshaft is designed so that, on fitting into a core, it can be readily expanded, thereby achieving a quick and firm attachment, it may also be easily deflated to facilitate easy withdrawal of the shaft after winding of product is complete. Their efficient design makes them ideal for mounting onto bearing housings to enable the winding or unwinding of rolls of stock material with the minimum of equipment down time. The advantage of using an airshaft is its ability to grip the core, without damage, whilst providing a positive interface to control the web via motors & brakes. Airshafts are available as either lug type (with bladder down the centre) or strip type (bladders on the periphery of the shaft).

Air shafts are used on many converting machines. An example of one of these machines is a slitting machine or slitter rewinder which is used to cut or slit large rolls of material into smaller rollers.

Airshaft winding a plastic polyethylene film Airshaft spinning.jpg
Airshaft winding a plastic polyethylene film

Air shaft is a machine part or shaft which tightens the core or roll on filling air. Air Shafts are of two types:

  1. Contains Inflatable Rubber tube inside also called Lug shafts.
  2. Which contains bladder multiple outside also called Multi-tube Shaft .

In Lugs type Air shaft, shaft consist of air bladder inside it. It is manufactured using Aluminium or Iron pipe as outer pipe in which there are u-shaped slot are there in which lugs are fitted manually. Then Inflatable bladder placed inside pipe below lugs. Then bladder is connected using a brass air valve. So, when we fill air using Air valve the bladder inflated and lugs comes out of shafts body (pipe) and tights the core in which shafts is placed.

In Multi tube Air Shafts there are small flat tubes placed outside the body of shafts which get in round shapes on filling air in it using Brass Air Valve and Lugs comes out of body and tight the core. These times Air Shafts & Multi tube Shafts are finding very important placed in industries where they use any kind of cores or rolls. Its main application is on Printing-Packaging industries & Textile Industries.

Related Research Articles

<span class="mw-page-title-main">Buoyancy compensator (diving)</span> Equipment for controlling the buoyancy of a diver

A buoyancy compensator (BC), also called a buoyancy control device (BCD), stabilizer, stabilisor, stab jacket, wing or adjustable buoyancy life jacket (ABLJ), depending on design, is a type of diving equipment which is worn by divers to establish neutral buoyancy underwater and positive buoyancy at the surface, when needed.

<span class="mw-page-title-main">Ball valve</span> Flow control device

A ball valve is a flow control device which uses a hollow, perforated, and pivoting ball to control fluid flowing through it. It is open when the hole through the middle of the ball is in line with the flow inlet, and closed when it is pivoted 90 degrees by the valve handle, blocking the flow. The handle lies flat in alignment with the flow when open, and is perpendicular to it when closed, making for easy visual confirmation of the valve's status. The shut position 1/4 turn could be in either clockwise or counter-clockwise direction.

<span class="mw-page-title-main">Piston valve</span> Fluid control device using linear motion of a piston in a cylinder

A piston valve is a device used to control the motion of a fluid or gas along a tube or pipe by means of the linear motion of a piston within a chamber or cylinder.

<span class="mw-page-title-main">Gas cylinder</span> Cylindrical container for storing pressurised gas

A gas cylinder is a pressure vessel for storage and containment of gases at above atmospheric pressure. Gas storage cylinders may also be called bottles. Inside the cylinder the stored contents may be in a state of compressed gas, vapor over liquid, supercritical fluid, or dissolved in a substrate material, depending on the physical characteristics of the contents. A typical gas cylinder design is elongated, standing upright on a flattened or dished bottom end or foot ring, with the cylinder valve screwed into the internal neck thread at the top for connecting to the filling or receiving apparatus.

<span class="mw-page-title-main">Hydraulic machinery</span> Type of machine that uses liquid fluid power to perform work

Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.

<span class="mw-page-title-main">Swaging</span> Metalworking process

Swaging is a forging process in which the dimensions of an item are altered using dies into which the item is forced. Swaging is usually a cold working process, but also may be hot worked.

This is a glossary of firefighting equipment.

<span class="mw-page-title-main">Hydraulic cylinder</span> Mechanical tool for applying force

A hydraulic cylinder is a mechanical actuator that is used to give a unidirectional force through a unidirectional stroke. It has many applications, notably in construction equipment, manufacturing machinery, elevators, and civil engineering. A hydraulic cylinder is a hydraulic actuator that provides linear motion when hydraulic energy is converted into mechanical movement. It can be likened to a muscle in that, when the hydraulic system of a machine is activated, the cylinder is responsible for providing the motion.

<span class="mw-page-title-main">Pipe (fluid conveyance)</span> Tubular section or hollow cylinder

A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; a hollow pipe is far stiffer per unit weight than the solid members.

<span class="mw-page-title-main">Plastic extrusion</span> Melted plastic manufacturing process

Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weatherstripping, fencing, deck railings, window frames, plastic films and sheeting, thermoplastic coatings, and wire insulation.

<span class="mw-page-title-main">Piping and plumbing fitting</span> Connecting pieces in pipe systems

A fitting or adapter is used in pipe systems to connect sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating fluid flow. These fittings are used in plumbing to manipulate the conveyance of fluids such as water for potatory, irrigational, sanitary, and refrigerative purposes, gas, petroleum, liquid waste, or any other liquid or gaseous substances required in domestic or commercial environments, within a system of pipes or tubes, connected by various methods, as dictated by the material of which these are made, the material being conveyed, and the particular environmental context in which they will be used, such as soldering, mortaring, caulking, plastic welding, welding, friction fittings, threaded fittings, and compression fittings.

<span class="mw-page-title-main">Roll slitting</span> Shearing operation

Roll slitting is a shearing operation that cuts a large roll of material into narrower rolls. There are two types of slitting: log slitting and rewind slitting. In log slitting the roll of material is treated as a whole and one or more slices are taken from it without an unrolling/re-reeling process. In rewind slitting the web is unwound and run through the machine, passing through knives or lasers, before being rewound on one or more shafts to form narrower rolls. The multiple narrower strips of material may be known as mults or pancakes if their diameter is much more than their width.

<span class="mw-page-title-main">Winding machine</span> Machine for winding yarn etc onto a spool

A winding machine or winder is a machine for wrapping string, twine, cord, thread, yarn, rope, wire, ribbon, tape, etc. onto a spool, bobbin, reel, etc.

<span class="mw-page-title-main">Tube bending</span> Metal forming process

Tube bending is any metal forming processes used to permanently form pipes or tubing. Tube bending may be form-bound or use freeform-bending procedures, and it may use heat supported or cold forming procedures.

<span class="mw-page-title-main">Cyldon</span> English brand of model steam engines

Cyldon was the brand name for a range of model stationary steam engines, manufactured in Enfield, Middlesex, England between 1947 and 1951 by Sydney S Bird & Sons. The name Cyldon was an amalgamation of Sydney Bird's two son's names Cyril and Donald.

<span class="mw-page-title-main">Inflatable air cushion</span> Fabric or plastic packaging

An inflatable air cushion is a bag of fabric or plastic that can be inflated to provide cushioning. Unlike bubble wrap, inflatable air cushions have a check valve to allow the cushion to be inflated or sometimes deflated.

<span class="mw-page-title-main">Wind instrument</span> Class of musical instruments with air resonator

A wind instrument is a musical instrument that contains some type of resonator in which a column of air is set into vibration by the player blowing into a mouthpiece set at or near the end of the resonator. The pitch of the vibration is determined by the length of the tube and by manual modifications of the effective length of the vibrating column of air. In the case of some wind instruments, sound is produced by blowing through a reed; others require buzzing into a metal mouthpiece, while yet others require the player to blow into a hole at an edge, which splits the air column and creates the sound.

<span class="mw-page-title-main">Copper tubing</span> Type of metal tubing

Copper tubing is available in two basic types of tube—plumbing tube and air conditioning/refrigeration (ACR) tube, and in both drawn (hard) and annealed (soft) tempers. Because of its high level of corrosion resistance, it is used for water distribution systems, oil fuel transfer lines, non-flammable medical-gas systems, and as a refrigerant line in HVAC systems. Copper tubing is joined using flare connection, compression connection, pressed connection, or solder.

<span class="mw-page-title-main">Rotary union</span>

A rotary union is a union that allows for rotation of the united parts. It is thus a device that provides a seal between a stationary supply passage and a rotating part to permit the flow of a fluid into and/or out of the rotating part. Fluids typically used with rotary joints and rotating unions include various heat transfer media and fluid power media such as steam, water, thermal oil, hydraulic fluid, and coolants. A rotary union is sometimes referred to as a rotating union, rotary valve, swivel union,rotorseal, rotary couplings, rotary joint, rotating joints, hydraulic coupling, pneumatic rotary union, through bore rotary union, air rotary union, electrical rotary union, or vacuum rotary union

<span class="mw-page-title-main">Scuba cylinder valve</span> Valve controlling flow of breathing gas into and out of a scuba cylinder

A scuba cylinder valve or pillar valve is a high pressure manually operated screw-down shut off valve fitted to the neck of a scuba cylinder to control breathing gas flow to and from the pressure vessel and to provide a connection with the scuba regulator or filling whip. Cylinder valves are usually machined from brass and finished with a protective and decorative layer of chrome plating. A metal or plastic dip tube or valve snorkel screwed into the bottom of the valve extends into the cylinder to reduce the risk of liquid or particulate contaminants in the cylinder getting into the gas passages when the cylinder is inverted, and blocking or jamming the regulator.

References

  1. "Converting terminology glossary". Archived from the original on 2015-12-08. Retrieved 2015-11-30.