Ampacity is a portmanteau for ampere capacity, defined by United States National Electrical Codes. Ampacity is defined as the maximum current, in amperes, that a conductor can carry continuously under the conditions of use without exceeding its temperature rating. [1] [2] [3]
The ampacity of a conductor depends on its ability to dissipate heat without damage to the conductor or its insulation. This is a function of the insulation temperature rating, the electrical resistance of the conductor material, the ambient temperature, and the ability of the insulated conductor to dissipate heat to the surroundings.
All common electrical conductors have some resistance to the flow of electricity. Electric current flowing through conductors heats them. If heat is produced at a sufficient rate, the conductor temperature rises and the insulation can be damaged or ultimately the conductor itself can sag or melt.
The ampacity rating for a conductor is based on the conductor diameter, material used (copper or aluminum), the rated maximum application temperature, and the installation conditions. Installation regulations describe the required factors to be applied for any particular installation. Conductors installed so that air can freely move over them can be rated to carry more current than conductors run inside a conduit or buried underground. High ambient temperature may reduce the current rating of a conductor. Cables run in wet or oily locations may carry a lower temperature rating than in a dry installation. A lower rating will apply if multiple conductors are in proximity, since each contributes heat to the others and diminishes the amount of external cooling of the conductors.
Depending on the type of insulating material, common maximum allowable temperatures at the surface of the conductor are 60, 75, and 90 °C, often with an ambient air temperature of 30 °C. In the United States, 105 °C is allowed with ambient of 40 °C, for larger power cables, especially those operating at more than 2 kV. Likewise, specific insulations are rated 150, 200, or 250 °C.
The allowed current in a conductor generally needs to be decreased (derated) when conductors are in a grouping or cable, enclosed in conduit, or an enclosure restricting heat dissipation. For example, the United States National Electrical Code, Table 310.15(B)(16), specifies that up to three 8 AWG copper wires having a common insulating material (THWN) in a raceway, cable, or direct burial has an ampacity of 50 A when the ambient air is 30 °C, the conductor surface temperature allowed to be 75 °C. A single insulated conductor in free air has 70 A rating.
Ampacity rating is normally for continuous current, and short periods of overcurrent occur without harm in most cabling systems. Electrical code rules will give ratings for wiring where short-term loads are present, for example, in a hoisting motor. For systems such as underground power transmission cables, evaluation of the short-term over-load capacity of the cable system requires a detailed analysis of the cable's thermal environment and an evaluation of the commercial value of the lost service life due to excess temperature rise.
Design of an electrical system will normally include consideration of the current-carrying capacity of all conductors of the system.
An electrical insulator is a material in which electric current does not flow freely. The atoms of the insulator have tightly bound electrons which cannot readily move. Other materials—semiconductors and conductors—conduct electric current more easily. The property that distinguishes an insulator is its resistivity; insulators have higher resistivity than semiconductors or conductors. The most common examples are non-metals.
In physics and electrical engineering, a conductor is an object or type of material that allows the flow of charge in one or more directions. Materials made of metal are common electrical conductors. The flow of negatively charged electrons generates electric current, positively charged holes, and positive or negative ions in some cases.
Electrical wiring in North America follows the regulations and standards applicable at the installation location. It is also designed to provide proper function, and is also influenced by history and traditions of the location installation.
The National Electrical Code (NEC), or NFPA 70, is a regionally adoptable standard for the safe installation of electrical wiring and equipment in the United States. It is part of the National Fire Code series published by the National Fire Protection Association (NFPA), a private trade association. Despite the use of the term "national," it is not a federal law. It is typically adopted by states and municipalities in an effort to standardize their enforcement of safe electrical practices. In some cases, the NEC is amended, altered and may even be rejected in lieu of regional regulations as voted on by local governing bodies.
In electronics and electrical engineering, a fuse is an electrical safety device that operates to provide overcurrent protection of an electrical circuit. Its essential component is a metal wire or strip that melts when too much current flows through it, thereby stopping or interrupting the current. It is a sacrificial device; once a fuse has operated, it is an open circuit, and must be replaced or rewired, depending on its type.
In electrical engineering and mechanical engineering, the power rating of equipment is the highest power input allowed to flow through particular equipment. According to the particular discipline, the term power may refer to electrical or mechanical power. A power rating can also involve average and maximum power, which may vary depending on the kind of equipment and its application.
In electric power distribution, a busbar is a metallic strip or bar, typically housed inside switchgear, panel boards, and busway enclosures for local high current power distribution. They are also used to connect high voltage equipment at electrical switchyards, and low voltage equipment in battery banks. They are generally uninsulated, and have sufficient stiffness to be supported in air by insulated pillars. These features allow sufficient cooling of the conductors, and the ability to tap in at various points without creating a new joint.
Electrical wiring is an electrical installation of cabling and associated devices such as switches, distribution boards, sockets, and light fittings in a structure.
A current transformer (CT) is a type of transformer that is used to reduce or multiply an alternating current (AC). It produces a current in its secondary which is proportional to the current in its primary.
A power cable is an electrical cable, an assembly of one or more electrical conductors, usually held together with an overall sheath. The assembly is used for transmission of electrical power. Power cables may be installed as permanent wiring within buildings, buried in the ground, run overhead, or exposed. Power cables that are bundled inside thermoplastic sheathing and that are intended to be run inside a building are known as NM-B.
In electronics, derating is the operation of a device at less than its rated maximum capability to prolong its life. Typical examples include operations below the maximum power rating, current rating, or voltage rating.
Electric heat tracing, heat tape or surface heating, is a system used to maintain or raise the temperature of pipes and vessels using heat tracing cables. Trace heating takes the form of an electrical heating element run in physical contact along the length of a pipe. The pipe is usually covered with thermal insulation to retain heat losses from the pipe. Heat generated by the element then maintains the temperature of the pipe. Trace heating may be used to protect pipes from freezing, to maintain a constant flow temperature in hot water systems, or to maintain process temperatures for piping that must transport substances that solidify at ambient temperatures. Electric trace heating cables are an alternative to steam trace heating where steam is unavailable or unwanted.
Mineral-insulated copper-clad cable is a variety of electrical cable made from copper conductors inside a copper sheath, insulated by inorganic magnesium oxide powder. The name is often abbreviated to MICC or MI cable, and colloquially known as pyro. A similar product sheathed with metals other than copper is called mineral-insulated metal-sheathed (MIMS) cable.
Knob-and-tube wiring is an early standardized method of electrical wiring in buildings, in common use in North America from about 1880 to the 1930s. It consisted of single-insulated copper conductors run within wall or ceiling cavities, passing through joist and stud drill-holes via protective porcelain insulating tubes, and supported along their length on nailed-down porcelain knob insulators. Where conductors entered a wiring device such as a lamp or switch, or were pulled into a wall, they were protected by flexible cloth insulating sleeving called loom. The first insulation was asphalt-saturated cotton cloth, then rubber became common. Wire splices in such installations were twisted together for good mechanical strength, then soldered and wrapped with rubber insulating tape and friction tape, or made inside metal junction boxes.
Magnet wire or enameled wire is a copper or aluminium wire coated with a very thin layer of insulation. It is used in the construction of transformers, inductors, motors, generators, speakers, hard disk head actuators, electromagnets, electric guitar pickups, and other applications that require tight coils of insulated wire.
In electrical engineering, Neher–McGrath is a method of estimating the steady-state temperature of electrical power cables for some commonly encountered configurations. By estimating the temperature of the cables, the safe long-term current-carrying capacity of the cables can be calculated.
Tri-rated cable is a high temperature, flame retardant electrical wire designed for use inside electrical equipment.
Copper has been used in electrical wiring since the invention of the electromagnet and the telegraph in the 1820s. The invention of the telephone in 1876 created further demand for copper wire as an electrical conductor.
An electrical conduit is a tube used to protect and route electrical wiring in a building or structure. Electrical conduit may be made of metal, plastic, fiber, or fired clay. Most conduit is rigid, but flexible conduit is used for some purposes.