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Thermal insulation is the reduction of heat transfer (i.e., the transfer of thermal energy between objects of differing temperature) between objects in thermal contact or in range of radiative influence. Thermal insulation can be achieved with specially engineered methods or processes, as well as with suitable object shapes and materials.
Heat flow is an inevitable consequence of contact between objects of different temperature. Thermal insulation provides a region of insulation in which thermal conduction is reduced, creating a thermal break or thermal barrier, [1] or thermal radiation is reflected rather than absorbed by the lower-temperature body.
The insulating capability of a material is measured as the inverse of thermal conductivity (k). Low thermal conductivity is equivalent to high insulating capability (resistance value). [2] In thermal engineering, other important properties of insulating materials are product density (ρ) and specific heat capacity (c).
Thermal conductivity k is measured in watts-per-meter per kelvin (W·m−1·K−1 or W/mK). This is because heat transfer, measured as power, has been found to be (approximately) proportional to
From this, it follows that the power of heat loss is given by
Thermal conductivity depends on the material and for fluids, its temperature and pressure. For comparison purposes, conductivity under standard conditions (20 °C at 1 atm) is commonly used. For some materials, thermal conductivity may also depend upon the direction of heat transfer.
The act of insulation is accomplished by encasing an object in material with low thermal conductivity in high thickness. Decreasing the exposed surface area could also lower heat transfer, but this quantity is usually fixed by the geometry of the object to be insulated.
Multi-layer insulation is used where radiative loss dominates, or when the user is restricted in volume and weight of the insulation (e.g. emergency blanket, radiant barrier)
For insulated cylinders, a critical radius blanket must be reached. Before the critical radius is reached, any added insulation increases heat transfer. [3] The convective thermal resistance is inversely proportional to the surface area and therefore the radius of the cylinder, while the thermal resistance of a cylindrical shell (the insulation layer) depends on the ratio between outside and inside radius, not on the radius itself. If the outside radius of a cylinder is increased by applying insulation, a fixed amount of conductive resistance (equal to 2×π×k×L(Tin-Tout)/ln(Rout/Rin)) is added. However, at the same time, the convective resistance is reduced. This implies that adding insulation below a certain critical radius actually increases the heat transfer. For insulated cylinders, the critical radius is given by the equation [4]
This equation shows that the critical radius depends only on the heat transfer coefficient and the thermal conductivity of the insulation. If the radius of the insulated cylinder is smaller than the critical radius for insulation, the addition of any amount of insulation will increase heat transfer.
Gases possess poor thermal conduction properties compared to liquids and solids and thus make good insulation material if they can be trapped. In order to further augment the effectiveness of a gas (such as air), it may be disrupted into small cells, which cannot effectively transfer heat by natural convection. Convection involves a larger bulk flow of gas driven by buoyancy and temperature differences, and it does not work well in small cells where there is little density difference to drive it, and the high surface-to-volume ratios of the small cells retards gas flow in them by means of viscous drag.
In order to accomplish small gas cell formation in man-made thermal insulation, glass and polymer materials can be used to trap air in a foam-like structure. This principle is used industrially in building and piping insulation such as (glass wool), cellulose, rock wool, polystyrene foam (styrofoam), urethane foam, vermiculite, perlite, and cork. Trapping air is also the principle in all highly insulating clothing materials such as wool, down feathers and fleece.
The air-trapping property is also the insulation principle employed by homeothermic animals to stay warm, for example down feathers, and insulating hair such as natural sheep's wool. In both cases the primary insulating material is air, and the polymer used for trapping the air is natural keratin protein.
Maintaining acceptable temperatures in buildings (by heating and cooling) uses a large proportion of global energy consumption. Building insulations also commonly use the principle of small trapped air-cells as explained above, e.g. fiberglass (specifically glass wool), cellulose, rock wool, polystyrene foam, urethane foam, vermiculite, perlite, cork, etc. For a period of time, asbestos was also used, however, it caused health problems.
Window insulation film can be applied in weatherization applications to reduce incoming thermal radiation in summer and loss in winter.
When well insulated, a building is:
In industry, energy has to be expended to raise, lower, or maintain the temperature of objects or process fluids. If these are not insulated, this increases the energy requirements of a process, and therefore the cost and environmental impact.
Space heating and cooling systems distribute heat throughout buildings by means of pipes or ductwork. Insulating these pipes using pipe insulation reduces energy into unoccupied rooms and prevents condensation from occurring on cold and chilled pipework.
Pipe insulation is also used on water supply pipework to help delay pipe freezing for an acceptable length of time.
Mechanical insulation is commonly installed in industrial and commercial facilities.
Thermal insulation has been found to improve the thermal emittance of passive radiative cooling surfaces by increasing the surface's ability to lower temperatures below ambient under direct solar intensity. [5] Different materials may be used for thermal insulation, including polyethylene aerogels that reduce solar absorption and parasitic heat gain which may improve the emitter's performance by over 20%. [5] Other aerogels also exhibited strong thermal insulation performance for radiative cooling surfaces, including a silica-alumina nanofibrous aerogel. [6]
A refrigerator consists of a heat pump and a thermally insulated compartment. [7]
Launch and re-entry place severe mechanical stresses on spacecraft, so the strength of an insulator is critically important; the failure of insulating tiles on the Space Shuttle Columbia caused the shuttle airframe to overheat and break apart during reentry, killing the astronauts on board. Re-entry through the atmosphere generates very high temperatures due to compression of the air at high speeds. Insulators must meet demanding physical properties beyond their thermal transfer retardant properties. Examples of insulation used on spacecraft include reinforced carbon-carbon composite nose cone and silica fiber tiles of the Space Shuttle. See also Insulative paint.
Internal combustion engines produce a lot of heat during their combustion cycle. This can have a negative effect when it reaches various heat-sensitive components such as sensors, batteries, and starter motors. As a result, thermal insulation is necessary to prevent the heat from the exhaust from reaching these components.
High performance cars often use thermal insulation as a means to increase engine performance.
Insulation performance is influenced by many factors, the most prominent of which include:
It is important to note that the factors influencing performance may vary over time as material ages or environmental conditions change.
Industry standards are often rules of thumb, developed over many years, that offset many conflicting goals: what people will pay for, manufacturing cost, local climate, traditional building practices, and varying standards of comfort. Both heat transfer and layer analysis may be performed in large industrial applications, but in household situations (appliances and building insulation), airtightness is the key in reducing heat transfer due to air leakage (forced or natural convection). Once airtightness is achieved, it has often been sufficient to choose the thickness of the insulating layer based on rules of thumb. Diminishing returns are achieved with each successive doubling of the insulating layer. It can be shown that for some systems, there is a minimum insulation thickness required for an improvement to be realized. [8]
The thermal conductivity of a material is a measure of its ability to conduct heat. It is commonly denoted by , , or and is measured in W·m−1·K−1.
A Trombe wall is a massive equator-facing wall that is painted a dark color in order to absorb thermal energy from incident sunlight and covered with a glass on the outside with an insulating air-gap between the wall and the glaze. A Trombe wall is a passive solar building design strategy that adopts the concept of indirect-gain, where sunlight first strikes a solar energy collection surface in contact with a thermal mass of air. The sunlight absorbed by the mass is converted to thermal energy (heat) and then transferred into the living space.
In building design, thermal mass is a property of the matter of a building that requires a flow of heat in order for it to change temperature. In scientific writing the term "heat capacity" is preferred. It is sometimes known as the thermal flywheel effect. The thermal mass of heavy structural elements can be designed to work alongside a construction's lighter thermal resistance components to create energy efficient buildings.
Thermal conduction is the diffusion of thermal energy (heat) within one material or between materials in contact. The higher temperature object has molecules with more kinetic energy; collisions between molecules distributes this kinetic energy until an object has the same kinetic energy throughout. Thermal conductivity, frequently represented by k, is a property that relates the rate of heat loss per unit area of a material to its rate of change of temperature. Essentially, it is a value that accounts for any property of the material that could change the way it conducts heat. Heat spontaneously flows along a temperature gradient. For example, heat is conducted from the hotplate of an electric stove to the bottom of a saucepan in contact with it. In the absence of an opposing external driving energy source, within a body or between bodies, temperature differences decay over time, and thermal equilibrium is approached, temperature becoming more uniform.
In the study of heat transfer, Newton's law of cooling is a physical law which states that the rate of heat loss of a body is directly proportional to the difference in the temperatures between the body and its environment. The law is frequently qualified to include the condition that the temperature difference is small and the nature of heat transfer mechanism remains the same. As such, it is equivalent to a statement that the heat transfer coefficient, which mediates between heat losses and temperature differences, is a constant.
Heat transfer is a discipline of thermal engineering that concerns the generation, use, conversion, and exchange of thermal energy (heat) between physical systems. Heat transfer is classified into various mechanisms, such as thermal conduction, thermal convection, thermal radiation, and transfer of energy by phase changes. Engineers also consider the transfer of mass of differing chemical species, either cold or hot, to achieve heat transfer. While these mechanisms have distinct characteristics, they often occur simultaneously in the same system.
The R-value is a measure of how well a two-dimensional barrier, such as a layer of insulation, a window or a complete wall or ceiling, resists the conductive flow of heat, in the context of construction. R-value is the temperature difference per unit of heat flux needed to sustain one unit of heat flux between the warmer surface and colder surface of a barrier under steady-state conditions. The measure is therefore equally relevant for lowering energy bills for heating in the winter, for cooling in the summer, and for general comfort.
A heat sink is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or a liquid coolant, where it is dissipated away from the device, thereby allowing regulation of the device's temperature. In computers, heat sinks are used to cool CPUs, GPUs, and some chipsets and RAM modules. Heat sinks are used with other high-power semiconductor devices such as power transistors and optoelectronics such as lasers and light-emitting diodes (LEDs), where the heat dissipation ability of the component itself is insufficient to moderate its temperature.
A radiant barrier is a type of building material that reflects thermal radiation and reduces heat transfer. Because thermal energy is also transferred by conduction and convection, in addition to radiation, radiant barriers are often supplemented with thermal insulation that slows down heat transfer by conduction or convection.
Glass wool is an insulating material made from glass fiber arranged using a binder into a texture similar to wool. The process traps many small pockets of air between the glass, and these small air pockets result in high thermal insulation properties. Glass wool is produced in rolls or in slabs, with different thermal and mechanical properties. It may also be produced as a material that can be sprayed or applied in place, on the surface to be insulated. The modern method for producing glass wool was invented by Games Slayter while he was working at the Owens-Illinois Glass Co.. He first applied for a patent for a new process to make glass wool in 1933.
In thermodynamics, the heat transfer coefficient or film coefficient, or film effectiveness, is the proportionality constant between the heat flux and the thermodynamic driving force for the flow of heat. It is used in calculating the heat transfer, typically by convection or phase transition between a fluid and a solid. The heat transfer coefficient has SI units in watts per square meter per kelvin (W/m2K).
A vacuum insulated panel (VIP) is a form of thermal insulation consisting of a gas-tight enclosure surrounding a rigid core, from which the air has been evacuated. It is used in building construction, refrigeration units, and insulated shipping containers to provide better insulation performance than conventional insulation materials.
Building insulation is material used in a building to reduce the flow of thermal energy. While the majority of insulation in buildings is for thermal purposes, the term also applies to acoustic insulation, fire insulation, and impact insulation. Often an insulation material will be chosen for its ability to perform several of these functions at once.
Multi-layer insulation (MLI) is thermal insulation composed of multiple layers of thin sheets and is often used on spacecraft and cryogenics. Also referred to as superinsulation, MLI is one of the main items of the spacecraft thermal design, primarily intended to reduce heat loss by thermal radiation. In its basic form, it does not appreciably insulate against other thermal losses such as heat conduction or convection. It is therefore commonly used on satellites and other applications in vacuum where conduction and convection are much less significant and radiation dominates. MLI gives many satellites and other space probes the appearance of being covered with gold foil which is the effect of the amber-coloured Kapton layer deposited over the silver Aluminized mylar.
Building insulation materials are the building materials that form the thermal envelope of a building or otherwise reduce heat transfer.
A thermal bridge, also called a cold bridge, heat bridge, or thermal bypass, is an area or component of an object which has higher thermal conductivity than the surrounding materials, creating a path of least resistance for heat transfer. Thermal bridges result in an overall reduction in thermal resistance of the object. The term is frequently discussed in the context of a building's thermal envelope where thermal bridges result in heat transfer into or out of conditioned space.
Pipe Insulation is thermal or acoustic insulation used on pipework.
In heat transfer, thermal engineering, and thermodynamics, thermal conductance and thermal resistance are fundamental concepts that describe the ability of materials or systems to conduct heat and the opposition they offer to the heat current. The ability to manipulate these properties allows engineers to control temperature gradient, prevent thermal shock, and maximize the efficiency of thermal systems. Furthermore, these principles find applications in a multitude of fields, including materials science, mechanical engineering, electronics, and energy management. Knowledge of these principles is crucial in various scientific, engineering, and everyday applications, from designing efficient temperature control, thermal insulation, and thermal management in industrial processes to optimizing the performance of electronic devices.
Insulating glass (IG) consists of two or more glass window panes separated by a space to reduce heat transfer across a part of the building envelope. A window with insulating glass is commonly known as double glazing or a double-paned window, triple glazing or a triple-paned window, or quadruple glazing or a quadruple-paned window, depending upon how many panes of glass are used in its construction.
Aerogels are a class of synthetic porous ultralight material derived from a gel, in which the liquid component for the gel has been replaced with a gas, without significant collapse of the gel structure. The result is a solid with extremely low density and extremely low thermal conductivity. Aerogels can be made from a variety of chemical compounds. Silica aerogels feel like fragile styrofoam to the touch, while some polymer-based aerogels feel like rigid foams.
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