This article needs additional citations for verification .(July 2022) |
Hydronics (from Ancient Greek hydro- 'water') is the use of liquid water or gaseous water (steam) or a water solution (usually glycol with water) as a heat-transfer medium in heating and cooling systems. [1] [2] The name differentiates such systems from oil and refrigerant systems.
Historically, in large-scale commercial buildings such as high-rise and campus facilities, a hydronic system may include both a chilled and a heated water loop, to provide for both heating and air conditioning. Chillers and cooling towers are used either separately or together as means to provide water cooling, while boilers heat water. A recent innovation is the chiller boiler system, which provides an efficient form of HVAC for homes and smaller commercial spaces.
Many larger cities have a district heating system that provides, through underground piping, publicly available high temperature hot water and chilled water. A building in the service district may be connected to these on payment of a service fee.
Hydronic systems can include the following kinds of distributions: [1]
Hydronic systems are further classified in five ways:
Hydronic systems may be divided into several general piping arrangement categories:
In the oldest modern hydronic heating technology, a single-pipe steam system delivers steam to the radiators where the steam gives up its heat and is condensed back to water. The radiators and steam supply pipes are pitched so that gravity eventually takes this condensate back down through the steam supply piping to the boiler where it can once again be turned into steam and returned to the radiators.
Despite its name, a radiator does not primarily heat a room by radiation. If positioned correctly a radiator will create an air convection current in the room, which will provide the main heat transfer mechanism. It is generally agreed that for the best results a steam radiator should be no more than one to two inches (2.5 to 5cm) from a wall.
Single-pipe systems are limited in both their ability to deliver high volumes of steam (that is, heat)[ citation needed ] and the ability to control the flow of steam to individual radiators[ citation needed ] (because closing off the steam supply traps condensate in the radiators). Because of these limitations, single-pipe systems are no longer preferred.
These systems depend on the proper operation of thermostatic air-venting valves located on radiators throughout the heated area. When the system is not in use, these valves are open to the atmosphere, and radiators and pipes contain air. When a heating cycle begins, the boiler produces steam, which expands and displaces the air in the system. The air exits the system through the air-venting valves on the radiators and on the steam pipes themselves. The thermostatic valves close when they become hot; in the most common kind, the vapor pressure of a small amount of alcohol in the valve exerts the force to actuate the valve and prevent steam from leaving the radiator. When the valve cools, air enters the system to replace the condensing steam.
Some more modern valves can be adjusted to allow for more rapid or slower venting. In general, valves nearest to the boiler should vent the slowest, and valves furthest from the boiler should vent the fastest.[ citation needed ] Ideally, steam should reach each valve and close each and every valve at the same time, so that the system can work at maximal efficiency; this condition is known as a "balanced" system.[ citation needed ]
In two-pipe steam systems, there is a return path for the condensate and it may involve pumps as well as gravity-induced flow. The flow of steam to individual radiators can be modulated using manual or automatic valves.
The return piping, as the name suggests, takes the most direct path back to the boiler.
Lower cost of return piping in most (but not all) applications, and the supply and return piping are separated.
This system can be difficult to balance due to the supply line being a different length than the return; the further the heat transfer device is from the boiler, the more pronounced the pressure difference. Because of this, it is always recommended to: minimize the distribution piping pressure drops; use a pump with a flat head characteristic[ when defined as? ], include balancing and flow-measuring devices at each terminal or branch circuit; and use control valves with a high head loss[ when defined as? ] at the terminals.
The two-pipe reverse return configuration which is sometimes called 'the three-pipe system' is different from the two-pipe system in the way that water returns to the boiler. In a two-pipe system, once the water has left the first radiator, it returns to the boiler to be reheated, and so with the second and third etc. With the two-pipe reverse return, the return pipe travels to the last radiator in the system before returning to the boiler to be reheated.
The advantage with the two-pipe reverse return system is that the pipe run to each radiator is about the same, this ensures that the frictional resistance to the flow of water in each radiator is the same. This allows easy balancing of the system.
The installer or repair person cannot trust that every system is self-balancing without properly testing it.
Modern systems almost always use heated water rather than steam. This opens the system to the possibility of also using chilled water to provide air conditioning.
In homes, the water loop may be as simple as a single pipe that "loops" the flow through every radiator in a zone. In such a system, flow to the individual radiators cannot be modulated as all of the water is flowing through every radiator in the zone. Slightly more complicated systems use a "main" pipe that flows uninterrupted around the zone; the individual radiators tap off a small portion of the flow in the main pipe. In these systems, individual radiators can be modulated. Alternatively, a number of loops with several radiators can be installed, the flow in each loop or zone controlled by a zone valve connected to a thermostat.
In most water systems, the water is circulated by means of one or more circulator pumps. This is in marked contrast to steam systems where the inherent pressure of the steam is sufficient to distribute the steam to remote points in the system. A system may be broken up into individual heating zones using either multiple circulator pumps or a single pump and electrically operated zone valves.
There have been considerable improvements in the efficiency and therefore the operating costs of a hydronic heating system with the introduction of insulating products.
Radiator Panel system pipes are covered with a fire rated, flexible and lightweight elastomeric rubber material designed for thermal insulation. Slab Heating efficiency is improved with the installation of a thermal barrier made of foam. There are now many product offerings on the market with different energy ratings and installation methods.
Most hydronic systems require balancing. This involves measuring and setting the flow to achieve an optimal distribution of energy in the system. In a balanced system every radiator gets just enough hot water to allow it to heat up fully.
Residential systems may use ordinary tap water, but sophisticated commercial systems often add various chemicals to the system water. For example, these added chemicals may:
All hydronic systems must have a means to eliminate air from the system. A properly designed, air-free system should continue to function normally for many years.
Air causes irritating system noises, and interrupts proper heat transfer to and from the circulating fluids. In addition, unless reduced below an acceptable level, the oxygen dissolved in water causes corrosion. This corrosion can cause rust and scale to build up on the piping. Over time these particles can become loose and travel around the pipes, reducing or even blocking the flow as well as damaging pump seals and other components.
Water-loop systems can also experience air problems. Air found within hydronic water-loop systems may be classified into three forms:
Various devices such as manual and automatic air vents are used to address free air which floats up to the high points throughout the system. Automatic air vents contain a valve that is operated by a float. When air is present, the float drops, allowing the valve to open and bleed air out. When water reaches (fills) the valve, the float lifts, blocking the water from escaping. Small (domestic) versions of these valves in older systems are sometimes fitted with a Schrader-type air valve fitting, and any trapped, now-compressed air can be bled from the valve by manually depressing the valve stem until water rather than air begins to emerge.
Entrained air is air bubbles that travel around in the piping at the same velocity as the water. Air "scoops" are one example of products which attempt to remove this type of air.
Dissolved air is also present in the system water and the amount is determined principally by the temperature and pressure (see Henry's Law) of the incoming water. On average, tap water contains between 8-10% dissolved air by volume.
Removal of dissolved, free and entrained air can only be achieved with a high-efficiency air elimination device that includes a coalescing medium that continually scrubs the air out of the system. Tangential or centrifugal style air separator devices are limited to removal of free and entrained air only.
Water expands as it heats and contracts as it cools. A water-loop hydronic system must have one or more expansion tanks in the system to accommodate this varying volume of the working fluid. These tanks often use a rubber diaphragm pressurised with compressed air. The expansion tank accommodates the expanded water by further air compression and helps maintain a roughly constant pressure in the system across the expected change in fluid volume. Simple cisterns open to atmospheric pressure are also used.
Water also expands drastically as it vaporizes, or flashes, into steam. Sparge pipes can help accommodate flashing that may occur as high pressure condensate enters a lower pressure region. [3]
Hydronic systems are usually connected to a water supply (such as the public water supply). An automatic valve regulates the amount of water in the system and also prevents backflow of system water (and any water treatment chemicals) into the water supply.
Excessive heat or pressure may cause the system to fail. At least one combination over-temperature and over-pressure relief valve is always fitted to the system to allow the steam or water to vent to the atmosphere in case of the failure of some mechanism (such as the boiler temperature control) rather than allowing the catastrophic bursting of the piping, radiators, or boiler. The relief valve usually has a manual operating handle to allow testing and the flushing of contaminants (such as grit) that may cause the valve to leak under otherwise-normal operating conditions.
Rapid condensation of steam can also lead to water hammer, which during rapid volume change from gas to liquid leads to a powerful vacuum force. This can damage and destroy fittings, valves and equipment. Proper design and the addition of vacuum breakers reduce or eliminate the risk of these problems. [4]
A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.
A furnace, referred to as a heater or boiler in British English, is an appliance used to generate heat for all or part of a building. Furnaces are mostly used as a major component of a central heating system. Furnaces are permanently installed to provide heat to an interior space through intermediary fluid movement, which may be air, steam, or hot water. Heating appliances that use steam or hot water as the fluid are normally referred to as a residential steam boilers or residential hot water boilers. The most common fuel source for modern furnaces in North America and much of Europe is natural gas; other common fuel sources include LPG, fuel oil, wood and in rare cases coal. In some areas electrical resistance heating is used, especially where the cost of electricity is low or the primary purpose is for air conditioning. Modern high-efficiency furnaces can be up to 98% efficient and operate without a chimney, with a typical gas furnace being about 80% efficient. Waste gas and heat are mechanically ventilated through either metal flue pipes or polyvinyl chloride (PVC) pipes that can be vented through the side or roof of the structure. Fuel efficiency in a gas furnace is measured in AFUE.
A central heating system provides warmth to a number of spaces within a building from one main source of heat. It is a component of heating, ventilation, and air conditioning systems, which can both cool and warm interior spaces.
An air handler, or air handling unit, is a device used to regulate and circulate air as part of a heating, ventilating, and air-conditioning (HVAC) system. An air handler is usually a large metal box containing a blower, furnace or A/C elements, filter racks or chambers, sound attenuators, and dampers. Air handlers usually connect to a ductwork ventilation system that distributes the conditioned air through the building and returns it to the AHU, sometimes exhausting air to the atmosphere and bringing in fresh air. Sometimes AHUs discharge (supply) and admit (return) air directly to and from the space served without ductwork
A thermal power station is a type of power station in which heat energy is converted to electrical energy. In a steam-generating cycle heat is used to boil water in a large pressure vessel to produce high-pressure steam, which drives a steam turbine connected to an electrical generator. The low-pressure exhaust from the turbine enters a steam condenser where it is cooled to produce hot condensate which is recycled to the heating process to generate more high pressure steam. This is known as a Rankine cycle.
Thermosiphon is a method of passive heat exchange, based on natural convection, which circulates a fluid without the necessity of a mechanical pump. Thermosiphoning is used for circulation of liquids and volatile gases in heating and cooling applications such as heat pumps, water heaters, boilers and furnaces. Thermosiphoning also occurs across air temperature gradients such as those utilized in a wood fire chimney or solar chimney.
A surface condenser is a water-cooled shell and tube heat exchanger installed to condense exhaust steam from a steam turbine in thermal power stations. These condensers are heat exchangers which convert steam from its gaseous to its liquid state at a pressure below atmospheric pressure. Where cooling water is in short supply, an air-cooled condenser is often used. An air-cooled condenser is however, significantly more expensive and cannot achieve as low a steam turbine exhaust pressure as a water-cooled surface condenser.
A forced-air central heating system is one which uses air as its heat transfer medium. These systems rely on ductwork, vents, and plenums as means of air distribution, separate from the actual heating and air conditioning systems. The return plenum carries the air from several large return grills (vents) to a central air handler for re-heating. The supply plenum directs air from the central unit to the rooms which the system is designed to heat. Regardless of type, all air handlers consist of an air filter, blower, heat exchanger/element/coil, and various controls. Like any other kind of central heating system, thermostats are used to control forced air heating systems.
A circulator pump or circulating pump is a specific type of pump used to circulate gases, liquids, or slurries in a closed circuit. They are commonly found circulating water in a hydronic heating or cooling system. Because they only circulate liquid within a closed circuit, they only need to overcome the friction of a piping system.
A condensate pump is a specific type of pump used to pump the condensate (water) produced in an HVAC, refrigeration, condensing boiler furnace, or steam system.
Condensing boilers are water heaters typically used for heating systems that are fueled by gas or oil. When operated in the correct circumstances, a heating system can achieve high efficiency by condensing water vapour found in the exhaust gases in a heat exchanger to preheat the circulating water. This recovers the latent heat of vaporisation, which would otherwise have been wasted. The condensate is sent to a drain. In many countries, the use of condensing boilers is compulsory or encouraged with financial incentives.
Underfloor heating and cooling is a form of central heating and cooling that achieves indoor climate control for thermal comfort using hydronic or electrical heating elements embedded in a floor. Heating is achieved by conduction, radiation and convection. Use of underfloor heating dates back to the Neoglacial and Neolithic periods.
A fan coil unit (FCU), also known as a Vertical Fan Coil-Unit (VFC), is a device consisting of a heat exchanger (coil) and a fan. FCUs are commonly used in HVAC systems of residential, commercial, and industrial buildings that use ducted split air conditioning or with central plant cooling. FCUs are typically connected to ductwork and a thermostat to regulate the temperature of one or more spaces and to assist the main air handling unit for each space if used with chillers. The thermostat controls the fan speed and/or the flow of water or refrigerant to the heat exchanger using a control valve.
Radiators and convectors are heat exchangers designed to transfer thermal energy from one medium to another for the purpose of space heating.
Hydronic balancing, also called hydraulic balancing, is the process of optimizing the distribution of water in a building's hydronic heating or cooling system by equalizing the system pressure. In a balanced system every radiator is set to receive the proper amount of fluid in order to provide the intended indoor climate at optimum energy efficiency and minimal operating cost.
Automatic balancing valves are utilised in central heating and cooling systems that rely on flow of water through the system. They use the latest flow technology to ensure that the design flow rate is achieved at all times irrespective of any pressure changes within the system.
The Uniform Mechanical Code (UMC) is a model code developed by the International Association of Plumbing and Mechanical Officials (IAPMO) to govern the installation, inspection and maintenance of HVAC and refrigeration systems. It is designated as an American National Standard.
Tankless water heaters — also called instantaneous, continuous flow, inline, flash, on-demand, or instant-on water heaters — are water heaters that instantly heat water as it flows through the device, and do not retain any water internally except for what is in the heat exchanger coil unless the unit is equipped with an internal buffer tank. Copper heat exchangers are preferred in these units because of their high thermal conductivity and ease of fabrication. However, copper heat exchangers are more susceptible to scale buildup than stainless steel heat exchangers.
The Glossary of Geothermal Heating and Cooling provides definitions of many terms used within the Geothermal heat pump industry. The terms in this glossary may be used by industry professionals, for education materials, and by the general public.
An automatic bleeding valve or air release valve (ARV) is a plumbing valve used to automatically release trapped air from a heating system.