Forced-air gas

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A forced-air gas furnace, of the older, non-condensing type Gasfurnace.jpg
A forced-air gas furnace, of the older, non-condensing type

Forced-air gas heating systems are used in central air heating/cooling systems for houses. Sometimes the system is referred to as "forced hot air".

Contents

Design

Older furnaces sometimes relied on gravity instead of a blower to circulate air. Lamneck-central-heating-gas-furnace-cutaway-diagram.png
Older furnaces sometimes relied on gravity instead of a blower to circulate air.

Gas-fired forced-air furnaces have a burner in the furnace fuelled by natural gas. A blower forces cold air through a heat exchanger and then through duct-work that distributes the hot air through the building. [2] Each room has an outlet from the duct system, often mounted in the floor or low on the wall  some rooms will also have an opening into the cold air return duct. Depending on the age of the system, forced-air gas furnaces use either a pilot light or a solid-state ignition system (spark or hot surface ignition) to light the natural gas burner. [3] The natural gas is fed to buildings from a main gas line. The duct work supplying the hot air (and sometimes cool air if an AC unit is tied into the system) may be insulated. A thermostat starts and stops the furnace to regulate temperature. Large homes or commercial buildings may have multiple thermostats and heating zones, controlled by powered dampers. A digital thermostat can be programmed to activate the gas furnace at certain times. For example, a resident may want the temperature in their dwelling to rise 15 minutes before returning from work. [4]

Simple types of gas-fired furnace lose significant amounts of energy in the hot waste gases. High-efficiency condensing furnaces condense the water vapor (one of the by-products of gas combustion) and extract the latent heat to pre-heat the incoming furnace airflow, using a second heat exchanger. [2] This increases the efficiency (energy delivered into the building vs. heating value of gas purchased) to over 90%. An incidental beneficial effect is that the exhaust flue is much smaller and can be made of plastic pipe since the exhaust gas is much cooler. As a result it can be more easily routed through walls or floors. However, the condensing furnace is more expensive initially because of the extra induced-draft fan and condensate pump required, and the extra heat exchanger in the firebox.

The heat exchangers may be damaged by corrosion or metal fatigue from many heating and cooling cycles. A small leak of combustion gases into the heated air can be dangerous to the occupants of the heated space, because of possible carbon monoxide build up. [2]

A condensing forced-air furnace; flue pipes are plastic, not metal, because of the low waste-gas temperature. Condensing Forced Air Gas Furnace.jpg
A condensing forced-air furnace; flue pipes are plastic, not metal, because of the low waste-gas temperature.
Plastic outlet for a condensing natural gas hot air furnace. Not all the water vapor is condensed; some freezes at the outlet. This vent contains a coaxial combustion air inlet pipe. Blowing snow can block the pipe, but the furnace control can detect this condition and prevent the burner from starting. Condensing Furnace Outlet.jpg
Plastic outlet for a condensing natural gas hot air furnace. Not all the water vapor is condensed; some freezes at the outlet. This vent contains a coaxial combustion air inlet pipe. Blowing snow can block the pipe, but the furnace control can detect this condition and prevent the burner from starting.

Areas of usage

Residential and commercial buildings located in rural and remote areas do not often use natural gas forced hot air systems. This is due to the financial impracticality of running natural gas lines many miles past areas of relatively sparse habitation. Usually these rural and remote buildings use oil heat or propane, which is delivered by a truck and stored in a tank on the property. [5]

Related Research Articles

<span class="mw-page-title-main">Heating, ventilation, and air conditioning</span> Technology of indoor and vehicular environmental comfort

Heating, ventilation, and air conditioning (HVAC) is the use of various technologies to control the temperature, humidity, and purity of the air in an enclosed space. Its goal is to provide thermal comfort and acceptable indoor air quality. HVAC system design is a subdiscipline of mechanical engineering, based on the principles of thermodynamics, fluid mechanics, and heat transfer. "Refrigeration" is sometimes added to the field's abbreviation as HVAC&R or HVACR, or "ventilation" is dropped, as in HACR.

<span class="mw-page-title-main">Boiler</span> Closed vessel in which fluid is heated

A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.

<span class="mw-page-title-main">Furnace (central heating)</span> Device used for heating buildings

A furnace, referred to as a heater or boiler in British English, is an appliance used to generate heat for all or part of a building. Furnaces are mostly used as a major component of a central heating system. Furnaces are permanently installed to provide heat to an interior space through intermediary fluid movement, which may be air, steam, or hot water. Heating appliances that use steam or hot water as the fluid are normally referred to as a residential steam boilers or residential hot water boilers. The most common fuel source for modern furnaces in North America and much of Europe is natural gas; other common fuel sources include LPG, fuel oil, wood and in rare cases coal. In some areas electrical resistance heating is used, especially where the cost of electricity is low or the primary purpose is for air conditioning. Modern high-efficiency furnaces can be up to 98% efficient and operate without a chimney, with a typical gas furnace being about 80% efficient. Waste gas and heat are mechanically ventilated through either metal flue pipes or polyvinyl chloride (PVC) pipes that can be vented through the side or roof of the structure. Fuel efficiency in a gas furnace is measured in AFUE.

<span class="mw-page-title-main">Thermostat</span> Component which maintains a setpoint temperature

A thermostat is a regulating device component which senses the temperature of a physical system and performs actions so that the system's temperature is maintained near a desired setpoint.

<span class="mw-page-title-main">Water heating</span> Thermodynamic process that uses energy sources to heat water

Water heating is a heat transfer process that uses an energy source to heat water above its initial temperature. Typical domestic uses of hot water include cooking, cleaning, bathing, and space heating. In industry, hot water and water heated to steam have many uses.

<span class="mw-page-title-main">Central heating</span> Type of heating system

A central heating system provides warmth to a number of spaces within a building from one main source of heat. It is a component of heating, ventilation, and air conditioning systems, which can both cool and warm interior spaces.

<span class="mw-page-title-main">Recuperator</span>

A recuperator is a special purpose counter-flow energy recovery heat exchanger positioned within the supply and exhaust air streams of an air handling system, or in the exhaust gases of an industrial process, in order to recover the waste heat. Generally, they are used to extract heat from the exhaust and use it to preheat air entering the combustion system. In this way they use waste energy to heat the air, offsetting some of the fuel, and thereby improve the energy efficiency of the system as a whole.

<span class="mw-page-title-main">Fire-tube boiler</span> Type of boiler

A fire-tube boiler is a type of boiler in which hot gases pass from a fire through one or more tubes running through a sealed container of water. The heat of the gases is transferred through the walls of the tubes by thermal conduction, heating the water and ultimately creating steam.

<span class="mw-page-title-main">Pilot light</span>

A pilot light is a small gas flame, usually natural gas or liquefied petroleum gas, which serves as an ignition source for a more powerful gas burner. Originally a pilot light was kept permanently alight, but this wastes gas. Now it is more common to light a burner electrically, but gas pilot lights are still used when a high energy ignition source is necessary, as in when lighting a large burner.

<span class="mw-page-title-main">Thermal power station</span> Power plant that generates electricity from heat energy

A thermal power station is a type of power station in which heat energy is converted to electrical energy. In a steam-generating cycle heat is used to boil water in a large pressure vessel to produce high-pressure steam, which drives a steam turbine connected to an electrical generator. The low-pressure exhaust from the turbine enters a steam condenser where it is cooled to produce hot condensate which is recycled to the heating process to generate more high pressure steam. This is known as a Rankine cycle.

<span class="mw-page-title-main">Air preheater</span> Device designed to heat air before another process

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<span class="mw-page-title-main">Pellet stove</span>

A pellet stove is a stove that burns compressed wood or biomass pellets to create a source of heat for residential and sometimes industrial spaces. By steadily feeding fuel from a storage container (hopper) into a burn pot area, it produces a constant flame that requires little to no physical adjustments. Today's central heating systems operated with wood pellets as a renewable energy source can reach an efficiency factor of more than 90%.

<span class="mw-page-title-main">Electric heating</span> Process in which electrical energy is converted to heat

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<span class="mw-page-title-main">Forced-air</span> HVAC system

A forced-air central heating system is one which uses air as its heat transfer medium. These systems rely on ductwork, vents, and plenums as means of air distribution, separate from the actual heating and air conditioning systems. The return plenum carries the air from several large return grills (vents) to a central air handler for re-heating. The supply plenum directs air from the central unit to the rooms which the system is designed to heat. Regardless of type, all air handlers consist of an air filter, blower, heat exchanger/element/coil, and various controls. Like any other kind of central heating system, thermostats are used to control forced air heating systems.

Condensing boilers are water heaters typically used for heating systems that are fueled by gas or oil. When operated in the correct circumstances, a heating system can achieve high efficiency by condensing water vapour found in the exhaust gases in a heat exchanger to preheat the circulating water. This recovers the latent heat of vaporisation, which would otherwise have been wasted. The condensate is sent to a drain. In many countries, the use of condensing boilers is compulsory or encouraged with financial incentives.

Renewable heat is an application of renewable energy referring to the generation of heat from renewable sources; for example, feeding radiators with water warmed by focused solar radiation rather than by a fossil fuel boiler. Renewable heat technologies include renewable biofuels, solar heating, geothermal heating, heat pumps and heat exchangers. Insulation is almost always an important factor in how renewable heating is implemented.

<span class="mw-page-title-main">Oil burner</span>

An oil burner is a heating device which burns #1, #2 and #6 heating oils, diesel fuel or other similar fuels. In the United States ultra low #2 diesel is the common fuel used. It is dyed red to show that it is road-tax exempt. In most markets of the United States heating oil is the same specification of fuel as on-road un-dyed diesel.

A single-ended recuperative (SER) burner is a type of gas burner used in high-temperature industrial kilns and furnaces. These burners are used where indirect heating is required, e.g. where the products of combustion are not allowed to combine with the atmosphere of the furnace. The typical design is a tubular (pipe) shape with convoluted pathways on the interior, closed on the end pointed into the furnace. A gas burner fires a flame down the center of these pathways, and the hot combustion gases are then forced to change direction and travel along the shell of the tube, heating it to incandescent temperatures and allowing efficient transfer of thermal energy to the furnace interior. Exhaust gas is collected back at the burner end where it is eventually discharged to the atmosphere. The hot exhaust can be used to pre-heat the incoming combustion air and fuel gas (recuperation) to boost efficiency.

HVAC is a major sub discipline of mechanical engineering. The goal of HVAC design is to balance indoor environmental comfort with other factors such as installation cost, ease of maintenance, and energy efficiency. The discipline of HVAC includes a large number of specialized terms and acronyms, many of which are summarized in this glossary.

<span class="mw-page-title-main">Industrial furnace</span> Device used for providing heat in industrial applications

An industrial furnace, also known as a direct heater or a direct fired heater, is a device used to provide heat for an industrial process, typically higher than 400 degrees Celsius. They are used to provide heat for a process or can serve as reactor which provides heats of reaction. Furnace designs vary as to its function, heating duty, type of fuel and method of introducing combustion air. Heat is generated by an industrial furnace by mixing fuel with air or oxygen, or from electrical energy. The residual heat will exit the furnace as flue gas. These are designed as per international codes and standards the most common of which are ISO 13705 / American Petroleum Institute (API) Standard 560. Types of industrial furnaces include batch ovens, vacuum furnaces, and solar furnaces. Industrial furnaces are used in applications such as chemical reactions, cremation, oil refining, and glasswork.

References

  1. Gromicko, Nick. "Gravity Furnace Inspection - InterNACHI". InterNACHI. Retrieved 2014-06-25.
  2. 1 2 3 Bill Johnson, Kevin Standiford, Practical Heating Technology, Nelson Education, 2008 ISBN   111180267X, pp.114-119
  3. "How to Light a Furnace Pilot Light". Gas Furnace Guides. Archived from the original on 1 January 2013. Retrieved 4 December 2012.
  4. "High Efficiency Gas Boiler". Saturday, 5 June 2021
  5. "FurnacePrices.ca | Canada's Trusted HVAC Reviews & Buyer Guides". 19 August 2020.