Chilled water

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A chiller used to create chilled water as part of a chilled water system Chiller.jpg
A chiller used to create chilled water as part of a chilled water system

Chilled water is a commodity often used to cool a building's air and equipment, especially in situations where many individual rooms must be controlled separately, such as a hotel. The chilled water can be supplied by a vendor, such as a public utility, or created at the location of the building that will use it, which has been the norm.

Contents

Use

Chilled water cooling is not very different from typical residential air conditioning where water is pumped from the chiller to the air handler unit to cool the air.

Regardless of who provides it, the chilled water (between 4 and 7 °C (39-45 °F)) is pumped through an air handler, which captures the heat from the air, then disperses the air throughout the area to be cooled. [1] [2]

Site generated

The cooling towers of a large chilled water system. Evaporative Cooling Tower.jpg
The cooling towers of a large chilled water system.

As part of a chilled water system, the condenser water absorbs heat from the refrigerant in the condenser barrel of the water chiller and is then sent via return lines to a cooling tower, which is a heat exchange device used to transfer waste heat to the atmosphere. The extent to which the cooling tower decreases the temperature depends upon the outside temperature, the relative humidity and the atmospheric pressure. The water in the chilled water circuit will be lowered to the Wet-bulb temperature or dry-bulb temperature before proceeding to the water chiller, where it is cooled to between 4 and 7 °C and pumped to the air handler, where the cycle is repeated. [3] The equipment required includes chillers, cooling towers, pumps and electrical control equipment. The initial capital outlay for these is substantial and maintenance costs can fluctuate. Adequate space must be included in building design for the physical plant and access to equipment. [4]

Utility generated

The chilled water, having absorbed heat from the air, is sent via return lines back to the utility facility, where the process described in the previous section occurs. Utility generated chilled water eliminates the need for chillers and cooling towers at the property, reduces capital outlays and eliminates ongoing maintenance costs. The physical space saved can also become rentable, increasing revenue. [3]

Utility supplied chilled water has been used successfully since the 1960s in many cities, and technological advances in the equipment, controls and trenchless installation have increased efficiency and lowered costs. [3]

The advantage of utility-supplied chilled water is based on economy of scale. A utility can operate one large system more economically than a customer can operate the individual system in one building. The utility's system also has back-up capacity to protect against sudden outages. The cost of such "insurance" is also markedly lower than what it would be for an individual structure.

The use of utility supplied chilled water is most cost effective when it is designed into the building's infrastructure or when chiller/cooling tower equipment must be replaced. Commercial customers often lower their air conditioning costs from 10-20% by purchasing chilled water. [3]

Chilled water storage

Water can also be chilled at night, where electricity is available at off-peak rates, then stored in a large, insulated tank until needed, the next day, for cooling.

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<span class="mw-page-title-main">Dehumidifier</span> Device which reduces humidity

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<span class="mw-page-title-main">Evaporative cooler</span> Device that cools air through the evaporation of water

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<span class="mw-page-title-main">Cooling tower</span> Device which rejects waste heat to the atmosphere through the cooling of a water stream

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<span class="mw-page-title-main">Chiller</span> Machine that removes heat from a liquid coolant via vapor compression

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<span class="mw-page-title-main">Hydronics</span> Use of liquid or gaseous water in heating or cooling systems

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<span class="mw-page-title-main">Air handler</span> Device used to regulate and circulate air as part of an HVAC system

An air handler, or air handling unit, is a device used to regulate and circulate air as part of a heating, ventilating, and air-conditioning (HVAC) system. An air handler is usually a large metal box containing a blower, furnace or A/C elements, filter racks or chambers, sound attenuators, and dampers. Air handlers usually connect to a ductwork ventilation system that distributes the conditioned air through the building and returns it to the AHU, sometimes exhausting air to the atmosphere and bringing in fresh air. Sometimes AHUs discharge (supply) and admit (return) air directly to and from the space served without ductwork

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<span class="mw-page-title-main">Fan coil unit</span> HVAC device

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Free cooling is an economical method of using low external air temperatures to assist in chilling water, which can then be used for industrial processes, or air conditioning systems. The chilled water can either be used immediately or be stored for the short- or long-term. When outdoor temperatures are lower relative to indoor temperatures, this system utilizes the cool outdoor air as a free cooling source. In this manner, the system replaces the chiller in traditional air conditioning systems while achieving the same cooling result. Such systems can be made for single buildings or district cooling networks.

HVAC is a major sub discipline of mechanical engineering. The goal of HVAC design is to balance indoor environmental comfort with other factors such as installation cost, ease of maintenance, and energy efficiency. The discipline of HVAC includes a large number of specialized terms and acronyms, many of which are summarized in this glossary.

<span class="mw-page-title-main">Dedicated outdoor air system</span>

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<span class="mw-page-title-main">Ice storage air conditioning</span>

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Variable refrigerant flow (VRF), also known as variable refrigerant volume (VRV), is an HVAC technology invented by Daikin Industries, Ltd. in 1982. Similar to ductless mini-split systems, VRFs use refrigerant as the primary cooling and heating medium, and is usually less complex than conventional chiller-based systems. This refrigerant is conditioned by one or more condensing units, and is circulated within the building to multiple indoor units. VRF systems, unlike conventional chiller-based systems, allow for varying degrees of cooling in more specific areas, may supply hot water in a heat recovery configuration without affecting efficiency, and switch to heating mode during winter without additional equipment, all of which may allow for reduced energy consumption. Also, air handlers and large ducts are not used which can reduce the height above a dropped ceiling as well as structural impact as VRF uses smaller penetrations for refrigerant pipes instead of ducts.

References

  1. How Stuff Works: How Air Conditioners Work-Chilled-water and Cooling-tower AC Units
  2. Air conditioning and refrigeration guide: Chilled Water Air Conditioning
  3. 1 2 3 4 Jacksonville Business Journal: July 11, 2003-JEA's cool idea can save by Chuck Day
  4. "How a Chilled Water System Works - HVAC Training Shop". 2018-12-27. Retrieved 2023-05-21.