Ceramic heater

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A Goldair 1800W ceramic heater Goldair GCH200 ceramic heater.jpg
A Goldair 1800W ceramic heater

A ceramic heater as a consumer product is a space heater that generates heat using a heating element of ceramic with a positive temperature coefficient (PTC). [1] [2] [ failed verification ] Ceramic heaters are usually portable and typically used for heating a room or small office, and are of similar utility to metal-element fan heaters.

Contents

Heating principle

PTC ceramic material is semi-conductive and when voltage is applied to it, the power decreases quickly as it reaches a certain temperature according to the particular composition of the ceramic. The ceramic elements are in contact with aluminium fins, thereby heating the fins up. A fan blowing across the fins heats the air. [1]

Differences from other electric heaters

Electric heating elements made of resistance wire also have a positive temperature coefficient of resistivity, but do not increase their resistance enough to be self-regulating; they are typically used with the wires red-hot. The ceramic, on the other hand, increases its resistance sharply at the Curie temperatures of the crystalline components, typically 120 degrees Celsius, and remains below 200 degrees Celsius, providing a significant safety advantage. Ceramic heaters also have thermostats which switch power to the PTC array on and off in response to the temperature of the room, like other types of heater. [3]

History

Heater vendors first offered ceramic heaters in 1986. By 1989, approximately twenty percent of portable household heaters sold in the USA were ceramic heaters. [4]

Heating elements

Ceramic fin is one type of heating element used in heaters. These units contain a solid block of ceramic material with metal fins attached. An electric current heats the block, which in turn heats the fins. The fins then heat the air. In another type of heating element, honeycomb disk, the block of ceramic is perforated with numerous holes. The air is heated as it flows through the holes. No fins are required for honeycomb disk heating elements. [5]

Criticism

In the 1980s, some manufacturers were making advertising claims that critics such as New York Times writer Matthew L. Wald found dubious. In particular, manufacturers claimed ceramic heaters produced more heat than conventional ones, even when both were rated with the same heat output. [6]

Consumers Union has not found significant differences between ceramic and conventional heaters. However, in its 1989 review, the testing organization did treat ceramic heaters as a separate category, as a response to manufacturer claims. The only significant difference it found was ceramic heaters were substantially more expensive. As a category, the conventional heaters it tested that year slightly outperformed ceramic heaters in the areas of evenly heating all parts of a room and at holding the room at a steady temperature. Consumers Union did find ceramic heaters' characteristic of sharply reducing heat output when airflow was blocked to be a useful safety feature. However, it found that the tip-over switches and overheat-protection sensors included in many conventional heaters also provided good safety. [4]

Related Research Articles

Thermistor Type of resistor whose resistance varies with temperature

A thermistor is a type of resistor whose resistance is strongly dependent on temperature, more so than in standard resistors. The word thermistor is a portmanteau of thermal and resistor.

Thermostat Component which maintains a setpoint temperature

A thermostat is a regulating device component which senses the temperature of a physical system and performs actions so that the system's temperature is maintained near a desired setpoint.

Thermoelectric cooling Electrically powered heat-transfer

Thermoelectric cooling uses the Peltier effect to create a heat flux at the junction of two different types of materials. A Peltier cooler, heater, or thermoelectric heat pump is a solid-state active heat pump which transfers heat from one side of the device to the other, with consumption of electrical energy, depending on the direction of the current. Such an instrument is also called a Peltier device, Peltier heat pump, solid state refrigerator, or thermoelectric cooler (TEC) and occasionally a thermoelectric battery. It can be used either for heating or for cooling, although in practice the main application is cooling. It can also be used as a temperature controller that either heats or cools.

Water heating Thermodynamic process that uses energy sources to heat water

Water heating is a heat transfer process that uses an energy source to heat water above its initial temperature. Typical domestic uses of hot water include cooking, cleaning, bathing, and space heating. In industry, hot water and water heated to steam have many uses.

<span class="mw-page-title-main">Joule heating</span> Process by which the passage of an electric current through a conductor produces heat

Joule heating, also known as resistive, resistance, or Ohmic heating, is the process by which the passage of an electric current through a conductor produces heat.

Induction cooking Direct induction heating of cooking vessels

Induction cooking is performed using direct induction heating of cooking vessels, rather than relying on indirect radiation, convection, or thermal conduction. Induction cooking allows high power and very rapid increases in temperature to be achieved, and changes in heat settings are instantaneous.

Heating element Device that converts electricity into heat

A heating element converts electrical energy into heat through the process of Joule heating. Electric current through the element encounters resistance, resulting in heating of the element. Unlike the Peltier effect, this process is independent of the direction of current.

Electric heating Process in which electrical energy is converted to heat

Electric heating is a process in which electrical energy is converted directly to heat energy at around 100% efficiency, using rather cheap devices. Common applications include space heating, cooking, water heating and industrial processes. An electric heater is an electrical device that converts an electric current into heat. The heating element inside every electric heater is an electrical resistor, and works on the principle of Joule heating: an electric current passing through a resistor will convert that electrical energy into heat energy. Most modern electric heating devices use nichrome wire as the active element; the heating element, depicted on the right, uses nichrome wire supported by ceramic insulators.

Fan heater Heat producing machine to increase temperature of an enclosed space

A fan heater, also called a blow heater, is a heater that works by using a fan to pass air over a heat source. This heats up the air, which then leaves the heater, warming up the surrounding room. They can heat an enclosed space such as a room faster than a heater without fan, but like any fan, creates audible noise.

Space heater Household appliance that heats a single room or other small area

A space heater is a device used to heat a single, small to medium sized area.

Resistance wire is wire intended for making electrical resistors. It is better if the alloy used has a high resistivity, since a shorter wire can then be used. In many situations, the stability of the resistor is of primary importance, and thus the alloy's temperature coefficient of resistivity and corrosion resistance play a large part in material selection.

Thermal cutoff

A thermal cutoff is an electrical safety device that interrupts electric current when heated to a specific temperature. These devices may be for one-time use, or may be reset manually or automatically.

Convection heater

A convection heater is a type of heater that uses convection currents to heat and circulate air. These currents circulate throughout the body of the appliance and across its heating element. This process, following the principle of thermal conduction, heats up the air, reducing its density relative to colder air and causing it to rise.

Infrared heater Device designed to create radiative heat

An infrared heater or heat lamp is a body with a higher temperature which transfers energy to a body with a lower temperature through electromagnetic radiation. Depending on the temperature of the emitting body, the wavelength of the peak of the infrared radiation ranges from 750 nm to 1 mm. No contact or medium between the two bodies is needed for the energy transfer. Infrared heaters can be operated in vacuum or atmosphere.

Oil heater Type of convection heater

An oil heater, also known as an oil-filled heater, oil-filled radiator, or column heater, is a common form of convection heater used in domestic heating. Although filled with oil, it is electrically heated and does not involve burning any oil fuel; the oil is used as a heat reservoir (buffer), not as a fuel.

Radiator (heating) Heat exchanger for space heating

Radiators and convectors are heat exchangers designed to transfer thermal energy from one medium to another for the purpose of space heating.

Hot water storage tank Tank used for storing hot water for heating or domestic use

A hot water storage tank is a water tank used for storing hot water for space heating or domestic use.

Storage water heater Thermodynamic device that uses energy to raise the temperature of water

A storage water heater, or a hot water system (HWS), is a domestic water heating appliance that uses a hot water storage tank to maximize water heating capacity and provide instantaneous delivery of hot water. Conventional storage water heaters use a variety of fuels, including natural gas, propane, fuel oil, and electricity. Less conventional water heating technologies, such as heat pump water heaters and solar water heaters, can also be categorized as storage water heaters.

Heating film

Heating films are a method of electric resistance heating, providing relatively low temperatures over large areas. Heating films can be directly installed to provide underfloor heating, wall radiant heating and ceiling radiant heating.

A positive temperature coefficient heating element or self-regulating heater is an electrical resistance heater whose resistance increases significantly with temperature. The name self-regulating heater comes from the tendency of such heating elements to maintain a constant temperature.

References

  1. 1 2 Wang, Xia; Zhang, Luyan; Chen, Gang (1 November 2011). "Hot embossing and thermal bonding of poly(methyl methacrylate) microfluidic chips using positive temperature coefficient ceramic heater". Analytical and Bioanalytical Chemistry. 401 (8): 2657–2665. doi:10.1007/s00216-011-5377-5. ISSN   1618-2650. PMID   21922306. S2CID   8371001.
  2. Journal of the Ceramic Society of Japan. Fuji Marketing Research Company. 1992.
  3. US patent 4703153
  4. 1 2 "Electric heaters: A spot of low-cost warmth". Consumer Reports. Consumers Union of the U.S. 54 (11): 724. November 1989.
  5. "Helpful Information". Pelonis USA. 1998. Archived from the original on 5 December 1998.
  6. Wald, Mattew L. (6 January 1990). "CONSUMER'S WORLD; Weighing The Differences Among Heaters". The New York Times. ISSN   0362-4331.