A removableinsulation blanket is a cover made from layers of thermal insulation materials that is fastened onto a mechanical component to maximize its efficiency, regulate its temperature, and improve workplace safety. Using such blankets ensures that the covered component is easily accessible and serviceable, unlike traditional stay-in-place insulation. [1] Removable insulation blankets are also known as removable insulation pads, removable insulation covers, and removable insulation jackets.
Removable insulation blankets can be installed on many indoor and outdoor components such as boilers, steam traps, pipes, valves, flanges, and more. [2] They are typically used to prevent heat from escaping hot components; however, they can also be used to prevent freezing or warming of cold components. The insulation materials used vary based on environmental external temperatures, internal operating temperatures, and more.
There are several types of removable insulation blankets. The most common are:
Most removable insulation blankets follow a similar design process that begins by taking measurement of the component being insulated. Next, appropriate insulation materials are selected . Once a pattern is designed to snugly fit the component, the selected noncombustible materials are layered and cut to exact measurements using specialized precision cutting technology. [4] Then, they are sewn together by an industrial sewing machine. Finally, fasteners such as straps, D-rings, and hook and loop are installed to enable the removable insulation blanket to remain in place.
Insulation is achieved by slowing the transfer of thermal energy (heat) to or from a component. This is achieved by insulating the component with materials that have a high r-value, which measures how well a material resists conductive flow of heat. The external layer of a removable insulation blanket is typically durable, made with a material like Silicone or Teflon, to protect the component from the elements. The touch temperature of the component is lowered to a safer temperature, which prevents workplace injury.
The materials used in the design of removable insulation blankets vary based on the type. Some of the most commonly used materials used include:
Removable insulation blankets provide many benefits [5] including:
An electrical insulator is a material in which electric current does not flow freely. The atoms of the insulator have tightly bound electrons which cannot readily move. Other materials—semiconductors and conductors—conduct electric current more easily. The property that distinguishes an insulator is its resistivity; insulators have higher resistivity than semiconductors or conductors. The most common examples are non-metals.
Thermal insulation is the reduction of heat transfer between objects in thermal contact or in range of radiative influence. Thermal insulation can be achieved with specially engineered methods or processes, as well as with suitable object shapes and materials.
In building design, thermal mass is a property of the mass of a building that enables it to store heat and provide inertia against temperature fluctuations. It is sometimes known as the thermal flywheel effect. The thermal mass of heavy structural elements can be designed to work alongside a construction's lighter thermal resistance components to create energy efficient buildings.
Fiberglass or fibreglass is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cloth. The plastic matrix may be a thermoset polymer matrix—most often based on thermosetting polymers such as epoxy, polyester resin, or vinyl ester resin—or a thermoplastic.
In the context of construction, the R-value is a measure of how well a two-dimensional barrier, such as a layer of insulation, a window or a complete wall or ceiling, resists the conductive flow of heat. R-value is the temperature difference per unit of heat flux needed to sustain one unit of heat flux between the warmer surface and colder surface of a barrier under steady-state conditions. The measure is therefore equally relevant for lowering energy bills for heating in the winter, for cooling in the summer, and for general comfort.
A gasket is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression. It is a deformable material that is used to create a static seal and maintain that seal under various operating conditions in a mechanical assembly.
A heat pipe is a heat-transfer device that employs phase transition to transfer heat between two solid interfaces.
A solar thermal collector collects heat by absorbing sunlight. The term "solar collector" commonly refers to a device for solar hot water heating, but may refer to large power generating installations such as solar parabolic troughs and solar towers or non water heating devices such as solar cooker, solar air heaters.
Glass wool is an insulating material made from glass fiber arranged using a binder into a texture similar to wool. The process traps many small pockets of air between the glass, and these small air pockets result in high thermal insulation properties. Glass wool is produced in rolls or in slabs, with different thermal and mechanical properties. It may also be produced as a material that can be sprayed or applied in place, on the surface to be insulated. The modern method for producing glass wool was invented by Games Slayter while he was working at the Owens-Illinois Glass Co.. He first applied for a patent for a new process to make glass wool in 1933.
A hermetic seal is any type of sealing that makes a given object airtight. The term originally applied to airtight glass containers, but as technology advanced it applied to a larger category of materials, including rubber and plastics. Hermetic seals are essential to the correct and safe functionality of many electronic and healthcare products. Used technically, it is stated in conjunction with a specific test method and conditions of use.
Electric heat tracing, heat tape or surface heating, is a system used to maintain or raise the temperature of pipes and vessels using heat tracing cables. Trace heating takes the form of an electrical heating element run in physical contact along the length of a pipe. The pipe is usually covered with thermal insulation to retain heat losses from the pipe. Heat generated by the element then maintains the temperature of the pipe. Trace heating may be used to protect pipes from freezing, to maintain a constant flow temperature in hot water systems, or to maintain process temperatures for piping that must transport substances that solidify at ambient temperatures. Electric trace heating cables are an alternative to steam trace heating where steam is unavailable or unwanted.
Ducts are conduits or passages used in heating, ventilation, and air conditioning (HVAC) to deliver and remove air. The needed airflows include, for example, supply air, return air, and exhaust air. Ducts commonly also deliver ventilation air as part of the supply air. As such, air ducts are one method of ensuring acceptable indoor air quality as well as thermal comfort.
Multi-layer insulation (MLI) is thermal insulation composed of multiple layers of thin sheets and is often used on spacecraft and cryogenics. Also referred to as superinsulation, MLI is one of the main items of the spacecraft thermal design, primarily intended to reduce heat loss by thermal radiation. In its basic form, it does not appreciably insulate against other thermal losses such as heat conduction or convection. It is therefore commonly used on satellites and other applications in vacuum where conduction and convection are much less significant and radiation dominates. MLI gives many satellites and other space probes the appearance of being covered with gold foil which is the effect of the amber-coloured Kapton layer deposited over the silver Aluminized mylar.
Building insulation materials are the building materials which form the thermal envelope of a building or otherwise reduce heat transfer.
Cellulose insulation is plant fiber used in wall and roof cavities to insulate, draught proof and reduce noise. Building insulation in general is low-thermal-conductivity material used to reduce building heat loss and gain and reduce noise transmission.
Pipe Insulation is thermal or acoustic insulation used on pipework.
In chemical engineering, a jacketed vessel is a container that is designed for controlling temperature of its contents, by using a cooling or heating "jacket" around the vessel through which a cooling or heating fluid is circulated.
A high-voltage cable is a cable used for electric power transmission at high voltage. A cable includes a conductor and insulation. Cables are considered to be fully insulated. This means that they have a fully rated insulation system that will consist of insulation, semi-con layers, and a metallic shield. This is in contrast to an overhead line, which may include insulation but not fully rated for operating voltage. High-voltage cables of differing types have a variety of applications in instruments, ignition systems, and alternating current (AC) and direct current (DC) power transmission. In all applications, the insulation of the cable must not deteriorate due to the high-voltage stress, ozone produced by electric discharges in air, or tracking. The cable system must prevent contact of the high-voltage conductor with other objects or persons, and must contain and control leakage current. Cable joints and terminals must be designed to control the high-voltage stress to prevent the breakdown of the insulation.
Insulating glass (IG) consists of two or more glass window panes separated by a space to reduce heat transfer across a part of the building envelope. A window with insulating glass is commonly known as double glazing or a double-paned window, triple glazing or a triple-paned window, or quadruple glazing or a quadruple-paned window, depending upon how many panes of glass are used in its construction.
In spacecraft design, the function of the thermal control system (TCS) is to keep all the spacecraft's component systems within acceptable temperature ranges during all mission phases. It must cope with the external environment, which can vary in a wide range as the spacecraft is exposed to the extreme coldness found in the shadows of deep space or to the intense heat found in the unfiltered direct sunlight of outer space. A TCS must also moderate the internal heat generated by the operation of the spacecraft it serves. A TCS can eject heat passively through the simple and natural infrared radiation of the spacecraft itself, or actively through an externally mounted infrared radiation coil.