Perlite is an amorphous volcanic glass that has a relatively high water content, typically formed by the hydration of obsidian. It occurs naturally and has the unusual property of greatly expanding when heated sufficiently. It is an industrial mineral, suitable "as ceramic flux to lower the sintering temperature", and a commercial product useful for its low density after processing. [1]
Perlite softens when it reaches temperatures of 850–900 °C (1,560–1,650 °F). Water trapped in the structure of the material vaporises and escapes, and this causes the expansion of the material to 7–16 times its original volume. The expanded material is a brilliant white, due to the reflectivity of the trapped bubbles. Unexpanded ("raw") perlite has a bulk density around 1100 kg/m3 (1.1 g/cm3), while typical expanded perlite has a bulk density of about 30–150 kg/m3 (0.03–0.150 g/cm3). [2]
Perlite is a non-renewable resource. The world reserves of perlite are estimated at 700 million tonnes. [4]
The confirmed resources of perlite existing in Armenia amount to 150 million m3, whereas the total amount of projected resources reaches up to 3 billion m3. [5] Considering specific density of 1.1 ton/m3 confirmed reserves in Armenia amount to 165 million tons.
Other reported reserves are: Greece - 120 million tonnes, Turkey, USA and Hungary - about 49-57 million tonnes. [6] [7]
Perlite world production, led by China, Turkey, Greece, USA, Armenia and Hungary, summed up to 4.6 million tonnes in 2018. [6] [7]
Osham hills of Patanvav, Gujarat, India are the only source of mineral Perlite in India.
Because of its low density and relatively low price (about US$150 per tonne of unexpanded perlite), many commercial applications for perlite have been developed.
In the construction and manufacturing fields, it is used in lightweight plasters, concrete and mortar, insulation and ceiling tiles. [8] It may also be used to build composite materials that are sandwich-structured [9] or to create syntactic foam. [10]
Perlite filters are fairly common in filtering beer before it is bottled.[ citation needed ]
Small quantities of perlite are also used in foundries, cryogenic insulation, and ceramics (as a clay additive). [11] It is also used by the explosives industry. [12]
Perlite is currently used in commercial pool filtration technology, as a replacement to diatomaceous earth filters. Perlite is an excellent filtration aid and is used extensively as an alternative to diatomaceous earth. The popularity of perlite usage as a filter medium is growing considerably worldwide.[ citation needed ] Several products exist in the market to provide perlite based filtration. Several perlite filters and perlite media have met NSF-50 approval (Aquify PMF Series and AquaPerl), which standardizes water quality and technology safety and performance. Perlite can be safely disposed of through existing sewage systems, although some pool operators choose to separate the perlite using settling tanks or screening systems to be disposed of separately.[ citation needed ]
Due to thermal and mechanical stability, non-toxicity, and high resistance against microbial attacks and organic solvents, perlite is widely used in biotechnological applications. Perlite was found to be an excellent support for immobilization of biocatalysts such as enzymes for bioremediation and sensing applications. [13]
In horticulture, perlite can be used as a soil amendment or alone as a medium for hydroponics or for starting cuttings. When used as an amendment, it has high permeability and low water retention and helps prevent soil compaction. [14]
Perlite is used in cosmetics as an absorbent and mechanical exfoliant. [15] [16]
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Perlite can be replaced for all of its uses. Substitutes include: [20]
As perlite contains silicon dioxide, goggles and silica filtering masks are recommended when handling large quantities.
The Occupational Safety and Health Administration (OSHA) has set the legal limit (permissible exposure limit) for perlite exposure in the workplace as 15 mg/m3 total exposure and 5 mg/m3 respiratory exposure over an 8-hour workday. The National Institute for Occupational Safety and Health (NIOSH) has set a recommended exposure limit (REL) of 10 mg/m3 total exposure and 5 mg/m3 respiratory exposure over an 8-hour workday. [21]
Kaolinite ( KAY-ə-lə-nyte, -lih-; also called kaolin) is a clay mineral, with the chemical composition Al2Si2O5(OH)4. It is a layered silicate mineral, with one tetrahedral sheet of silica (SiO4) linked through oxygen atoms to one octahedral sheet of alumina (AlO6).
Marble is a metamorphic rock consisting of carbonate minerals (most commonly calcite (CaCO3) or dolomite (CaMg(CO3)2) that have recrystallized under the influence of heat and pressure. It has a crystalline texture, and is typically not foliated (layered), although there are exceptions.
Rhodium is a chemical element; it has symbol Rh and atomic number 45. It is a very rare, silvery-white, hard, corrosion-resistant transition metal. It is a noble metal and a member of the platinum group. It has only one naturally occurring isotope, which is 103Rh. Naturally occurring rhodium is usually found as a free metal or as an alloy with similar metals and rarely as a chemical compound in minerals such as bowieite and rhodplumsite. It is one of the rarest and most valuable precious metals. Rhodium is a group 9 element.
Thallium is a chemical element; it has symbol Tl and atomic number 81. It is a silvery-white post-transition metal that is not found free in nature. When isolated, thallium resembles tin, but discolors when exposed to air. Chemists William Crookes and Claude-Auguste Lamy discovered thallium independently in 1861, in residues of sulfuric acid production. Both used the newly developed method of flame spectroscopy, in which thallium produces a notable green spectral line. Thallium, from Greek θαλλός, thallós, meaning "green shoot" or "twig", was named by Crookes. It was isolated by both Lamy and Crookes in 1862; Lamy by electrolysis and Crookes by precipitation and melting of the resultant powder. Crookes exhibited it as a powder precipitated by zinc at the international exhibition, which opened on 1 May that year.
Silicon dioxide, also known as silica, is an oxide of silicon with the chemical formula SiO2, commonly found in nature as quartz. In many parts of the world, silica is the major constituent of sand. Silica is one of the most complex and abundant families of materials, existing as a compound of several minerals and as a synthetic product. Examples include fused quartz, fumed silica, opal, and aerogels. It is used in structural materials, microelectronics, and as components in the food and pharmaceutical industries. All forms are white or colorless, although impure samples can be colored.
In organic chemistry, isocyanate is the functional group with the formula R−N=C=O. Organic compounds that contain an isocyanate group are referred to as isocyanates. An organic compound with two isocyanate groups is known as a diisocyanate. Diisocyanates are manufactured for the production of polyurethanes, a class of polymers.
Fiberglass or fibreglass is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cloth. The plastic matrix may be a thermoset polymer matrix—most often based on thermosetting polymers such as epoxy, polyester resin, or vinyl ester resin—or a thermoplastic.
Mineral wool is any fibrous material formed by spinning or drawing molten mineral or rock materials such as slag and ceramics.
Vermiculite is a hydrous phyllosilicate mineral which undergoes significant expansion when heated. Exfoliation occurs when the mineral is heated sufficiently; commercial furnaces can routinely produce this effect. Vermiculite forms by the weathering or hydrothermal alteration of biotite or phlogopite. Large commercial vermiculite mines exist in the United States, Russia, South Africa, China, and Brazil.
Sterilization refers to any process that removes, kills, or deactivates all forms of life and other biological agents present in fluid or on a specific surface or object. Sterilization can be achieved through various means, including heat, chemicals, irradiation, high pressure, and filtration. Sterilization is distinct from disinfection, sanitization, and pasteurization, in that those methods reduce rather than eliminate all forms of life and biological agents present. After sterilization, fluid or an object is referred to as being sterile or aseptic.
Calcium silicate can refer to several silicates of calcium including:
Barium sulfate (or sulphate) is the inorganic compound with the chemical formula BaSO4. It is a white crystalline solid that is odorless and insoluble in water. It occurs in nature as the mineral barite, which is the main commercial source of barium and materials prepared from it. Its opaque white appearance and its high density are exploited in its main applications.
Diatomaceous earth, also known as diatomite, celite, or kieselguhr, is a naturally occurring, soft, siliceous sedimentary rock that can be crumbled into a fine white to off-white powder. It has a particle size ranging from more than 3 mm to less than 1 μm, but typically 10 to 200 μm. Depending on the granularity, this powder can have an abrasive feel, similar to pumice powder, and has a low density as a result of its high porosity. The typical chemical composition of oven-dried diatomaceous earth is 80–90% silica, with 2–4% alumina, and 0.5–2% iron oxide.
Emery, or corundite, is a dark granular rock used to make an abrasive powder. The rock largely consists of corundum, mixed with other minerals. Industrial emery may contain a variety of other minerals and synthetic compounds. Crushed or naturally eroded emery is used as an abrasive. Turkey and Greece are the main suppliers of the world's emery.
Barium nitrate is the inorganic compound with the chemical formula Ba(NO3)2. It, like most barium salts, is colorless, toxic, and water-soluble. It burns with a green flame and is an oxidizer; the compound is commonly used in pyrotechnics.
Industrial resources (minerals) are geological materials that are mined for their commercial value, which are not fuel and are not sources of metals but are used in the industries based on their physical and/or chemical properties. They are used in their natural state or after beneficiation either as raw materials or as additives in a wide range of applications.
Construction aggregate, or simply aggregate, is a broad category of coarse- to medium-grained particulate material used in construction. Traditionally, it includes natural materials such as sand, gravel, crushed stone. As with other types of aggregates, it is a component of composite materials, particularly concrete and asphalt. Aggregates are the most mined materials in the world, being a significant part of 6 billion tons of concrete produced per year.
Lightweight expanded clay aggregate (LECA) or expanded clay (exclay) is a lightweight aggregate made by heating clay to around 1,200 °C (2,190 °F) in a rotary kiln. The heating process causes gases trapped in the clay to expand, forming thousands of small bubbles and giving the material a porous structure. LECA has an approximately round or oblong shape due to circular movement in the kiln and is available in different sizes and densities. LECA is used to make lightweight concrete products and other uses.
Crushed stone or angular rock is a form of construction aggregate, typically produced by mining a suitable rock deposit and breaking the removed rock down to the desired size using crushers. It is distinct from naturally occurring gravel, which is produced by natural processes of weathering and erosion and typically has a more rounded shape.
Diatomaceous earth filtration is a special filtration process that removes particles from liquids as it passes through a layer of fossilized remains of microscopic water organism called diatoms. These diatoms are mined from diatomite deposits which are located along the Earth's surface as they have accumulated in sediment of open and moving bodies of water. Obtained diatomaceous earth is then purified using acid leaching or liquid-liquid extraction in order for it to be used in any form of application. The process of D.E. filtration is composed of three main stages: pre-coating, body feed, and cleaning.
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