Automation technicians repair and maintain the computer-controlled systems and robotic devices used within industrial and commercial facilities to reduce human intervention and maximize efficiency. [1] Their duties require knowledge of electronics, mechanics and computers. Automation technicians perform routine diagnostic checks on automated systems, monitor automated systems, isolate problems and perform repairs. If a problem occurs, the technician needs to be able to troubleshoot the issue and determine if the problem is mechanical, electrical or from the computer systems controlling the process. Once the issue has been diagnosed, the technician must repair or replace any necessary components, such as a sensor or electrical wiring. In addition to troubleshooting, Automation technicians design and service control systems ranging from electromechanical devices and systems to high-speed robotics and programmable logic controllers (PLCs). These types of systems include robotic assembly devices, conveyors, batch mixers, electrical distribution systems, and building automation systems. These machines and systems are often found within industrial and manufacturing plants, such as food processing facilities. Alternate job titles include field technician, bench technician, robotics technician, PLC technician, production support technician and maintenance technician. [2]
Automation technician programs integrate computer programming with mechanics, electronics and process controls, They also commonly include coursework in hydraulics, pneumatics, programmable logic controllers, electrical circuits, electrical machinery and human-machine interfaces. Typical courses include math, communications, circuits, digital devices and electrical controls. Other courses include robotics, automation, electrical motor controls, programmable logic controllers, and computer-aided design. [3] Good math and analytic skills are essential to understand automated systems and isolate problems. In addition to programming, Automation Technicians are expected to become proficient with various instruments and hand tools for troubleshooting, such as electrical multimeters, signal analyzers, and frequency counters.
Employers generally prefer applicants who have completed an automation technician certificate or associate degree. [4] These programs can be completed at colleges and universities in either an in-class or online format. Some colleges, such as George Brown College, offer an online automation technician program that uses simulation software, LogixSim, [5] to complete automation lab projects and assignments. [6]
Other relevant credentials to become an automation technician include mechatronics, robotics, and PLCs. Up-to-date credentials and certifications can enhance employment opportunities and keep technicians current with the latest technological developments. In addition to colleges and universities, other organizations and companies also offer credential programs in automation, including equipment manufacturers such as Rockwell and professional associations, such as the Electronics Technicians Association, Robotics Industries Association and the Manufacturing Skill Standards Council.
Career opportunities for automation technicians include a wide range of manufacturing and service industries such as automotive, pharmaceutical, power distribution, food processing, mining, and transportation. Other career prospects include areas as machine assembly, troubleshooting and testing, systems integration, application support, maintenance, component testing and assembly, automation programming, robot maintenance and programming, technical sales and services. [7] [8]
Typical job-related activities may involve:
Experienced automation technicians with advanced training may become specialists or troubleshooters who help other technicians diagnose difficult problems, or work with engineers in designing equipment and developing maintenance procedures. Automation technicians with leadership ability also may eventually become maintenance supervisors or service managers. Due to the highly specialized skills and knowledge required, there are many opportunities available to automation technicians in the service sector where there is a great demand for contract and sub-contract work with smaller manufacturing and distribution companies. Some experienced automation technicians open their own design, installation and maintenance companies. They can also become wholesalers or retailers of automation equipment, including inside and outside sales of automation equipment and systems.
Because of their familiarity with control systems and equipment, automation technicians are particularly well qualified to become manufacturers' sales representatives. Other related opportunities include customer service, quality-control, quality-assurance and consulting.
Control engineering or control systems engineering or Automation engineering is an engineering discipline that deals with control systems, applying control theory to design equipment and systems with desired behaviors in control environments. The discipline of controls overlaps and is usually taught along with electrical engineering, chemical engineering and mechanical engineering at many institutions around the world.
A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis.
Instrumentation is a collective term for measuring instruments, used for indicating, measuring, and recording physical quantities. It is also a field of study about the art and science about making measurement instruments, involving the related areas of metrology, automation, and control theory. The term has its origins in the art and science of scientific instrument-making.
Automation describes a wide range of technologies that reduce human intervention in processes, mainly by predetermining decision criteria, subprocess relationships, and related actions, as well as embodying those predeterminations in machines. Automation has been achieved by various means including mechanical, hydraulic, pneumatic, electrical, electronic devices, and computers, usually in combination. Complicated systems, such as modern factories, airplanes, and ships typically use combinations of all of these techniques. The benefit of automation includes labor savings, reducing waste, savings in electricity costs, savings in material costs, and improvements to quality, accuracy, and precision.
A control system manages, commands, directs, or regulates the behavior of other devices or systems using control loops. It can range from a single home heating controller using a thermostat controlling a domestic boiler to large industrial control systems which are used for controlling processes or machines. The control systems are designed via control engineering process.
Mechatronics engineering, also called mechatronics, is an interdisciplinary branch of engineering that focuses on the integration of mechanical engineering, electrical engineering, electronic engineering and software engineering, and also includes a combination of robotics, computer science, telecommunications, systems, control, automation and product engineering.
FANUC is a Japanese group of companies that provide automation products and services such as robotics and computer numerical control wireless systems. These companies are principally FANUC Corporation of Japan, Fanuc America Corporation of Rochester Hills, Michigan, USA, and FANUC Europe Corporation S.A. of Luxembourg.
The PDP-14 was a specialized computer from Digital Equipment Corporation’s Industrial Products Group designed to replace industrial level relay controls for machinery and machine tools that performed repetitive tasks. It was specifically designed to function in the harsh electrical environment encountered in facilities where electric motors, solenoids and arc welders were present, a significant adversity for normal computer electronics. The PDP-14 was specifically designed to be the first level of factory automation, functioning as a programmable logic controller (PLC), through its ability to communicate with a standard DEC PDP-8 minicomputer.
Computer-integrated manufacturing (CIM) is the manufacturing approach of using computers to control the entire production process. This integration allows individual processes to exchange information with each part. Manufacturing can be faster and less error-prone by the integration of computers. Typically CIM relies on closed-loop control processes based on real-time input from sensors. It is also known as flexible design and manufacturing.
Building automation (BAS), also known as building management system (BMS) or building energy management system (BEMS), is the automatic centralized control of a building's HVAC, electrical, lighting, shading, access control, security systems, and other interrelated systems. Some objectives of building automation are improved occupant comfort, efficient operation of building systems, reduction in energy consumption, reduced operating and maintaining costs and increased security.
The following outline is provided as an overview of and topical guide to automation:
Colin Simpson is a Canadian entrepreneur, software developer, and the author of seven textbooks, including the bestseller Principles of Electronics. With over 500,000 of his textbooks in print, Dr. Simpson is considered as an expert in the teaching of electronics and electronics simulation technology. He has won numerous awards including the Award of Excellence from the Association of Canadian Community Colleges (ACCC), the TVOntario Lifelong Learning Challenge Award, and the Codie award from the Software Publishers Association. Simpson holds two patents in electronics laboratory simulation and control systems technology, and is recognized as an authority on distance education and the integration of laboratory simulation software. He has been interviewed by the CBC, PBS, CTV, TVOntario, The Globe and Mail, Toronto Star, Chicago Tribune, and has lectured at universities around the world. Simpson has a Ph.D. in Electrical Engineering from the University of Hawaii and a Doctorate of Letters from Nipissing University.
The U.S. Army Prime Power School is run by the United States Army Corps of Engineers at Fort Leonard Wood, Missouri since January 2011, having previously moved from Fort Belvoir, Virginia. The mission of the school is to produce MOS 12P – Prime Power Production Specialists for the U.S. Army.
Marine Corps Communication-Electronics School (MCCES) is the Marine Corps training ground for the majority of the communications and air/ground electronic maintenance Military Occupational Specialties (MOS). MCCES is based at the Marine Corps Air Ground Combat Center Twentynine Palms, California.
Electronic engineering is a sub-discipline of electrical engineering that emerged in the early 20th century and is distinguished by the additional use of active components such as semiconductor devices to amplify and control electric current flow. Previously electrical engineering only used passive devices such as mechanical switches, resistors, inductors, and capacitors.
An enterprise appliance transaction module (EATM) is a device, typically used in the manufacturing automation marketplace, for the transfer of plant floor equipment and product status to manufacturing execution systems (MES), enterprise resource planning (ERP) systems and the like.
An electronics technician help design, develop, test, manufacture, install, and repair electrical and electronic equipment such as communication equipment, medical monitoring devices, navigational equipment, and computers. They may be employed in product evaluation and testing, using measuring and diagnostic devices to adjust, test, and repair equipment. Electronics technicians may also work as sales workers or field representatives for manufacturers, wholesalers, or retailers giving advice on the installation, operation, and maintenance of complex equipment and may write specifications and technical manuals. Electronics technicians represent over 33% of all engineering technicians in the U.S. In 2009, there were over 160,000 electronics technicians employed in the U.S. Electronics technicians are accredited by organizations such as the Electronics Technicians Association, or International Society of Certified Electronics Technicians.
Instrumentation and control engineering (ICE) is a branch of engineering that studies the measurement and control of process variables, and the design and implementation of systems that incorporate them. Process variables include pressure, temperature, humidity, flow, pH, force and speed.
Automation engineering is the provision of automated solutions to physical activities and industries.
PLC technicians design, program, repair, and maintain programmable logic controller (PLC) systems used within manufacturing and service industries ranging from industrial packaging to commercial car washes and traffic lights.