Benson Mines

Last updated
Benson Mines
Location
USA New York location map.svg
Schlaegel und Eisen nach DIN 21800.svg
Benson Mines
StateNew York
CountryUnited States
Coordinates 44°10′34″N74°59′53″W / 44.176°N 74.998°W / 44.176; -74.998
Production
ProductsIron Ore
TypeOpen Pit
History
Discovered1810
Opened1890
Closed1978
Owner
CompanyJones and Laughlin Steel Corporation
Year of acquisition1941

The Benson Mine is an iron-ore mine located near Star Lake, a village in the southern St. Lawrence County, New York.

Contents

The ore body at Benson Mine was discovered in 1810 by engineers conducting a survey for a new military road from Albany to Ogdensburg. [1] In the 1950s, the mine was considered the largest open pit iron-ore mine in the world. [2] [3] The mine was finally closed in 1978.

History

The engineers noticed the spinning of their compass needles due to the large quantities of magnetic ore under their feet. [4] In 1889, the Magnetic Iron Company began developing the Star Lake ore body, [5] which sat under some three-thousand acres of land. Production of ore halted in 1893 with a depression in the iron ore industry, but resumed in 1900. [6] In 1910, the Benson Mines Company bought the site from the Magnetic Iron Company [7] and continued operations on and off until 1918. [8] At the onset of World War II, Benson Mines reopened when Jones and Laughlin Steel Corporation leased the site. The U.S Department of Defense built ore processing facilities and the iron-ore was shipped to Pittsburgh for use in the war effort. [9] The mining operation expanded significantly in the 1950s, and was renamed the New York Ore Division, although control remained in the hands of the Jones and Laughlin Steel Corporation. [10] At its height, the company employed 840 workers in 1960. [11]

With the economic prosperity of the 1950s and 1960s the Company took a leading role in community development. The company published a magazine called Men and Steel, which provided “general information about different parts of the plant… *as well as+…personal interest stories, *and+ weddings births, deaths, anniversaries, and other family news…” In 1952, the magazine highlighted the Company’s financial contributions to town projects, which included construction of the Central School building, water system, housing project, and hospital.

21st century

In late 2016, negotiations between St Lawrence County and the New York State Department of Environmental Conservation, and other agencies, ended in an agreement allowing demolition of the remaining buildings on the site to begin. [12] By the end of 2018, almost all buildings and structures on the site had been demolished. In October 2023, New York State Governor Kathy Hochul announced that the New York Energy Research and Development Authority is seeking a partner to transform the site into "one of the largest" solar projects in the Adirondack Park, with the intention of the project helping New York reach its clean energy goals. [13]

Mining

Gatehouse of the former Benson Mines, 1991 by Philip G Coman Benson Mines Gatehouse 1, 1991.jpg
Gatehouse of the former Benson Mines, 1991 by Philip G Coman

The ore body at Benson Mine is composed of magnetite and non-magnetite ore. The average percentage of iron in both magnetite and non-magnetite ore was about 23%, less than the 40% at Chateauguay. Iron-ore deposits that contained 50% or more iron were depleted in the United States by the mid-1940s. The ability to concentrate “non-magnetite ores by gravity processes” at Benson mines ensured its economic expansion because these processes enabled lower grade iron ore to be used in steel-making. [14] In 1952, a gravity plant was built, which allowed non-magnetic ore to be processed on site. Ore was extracted using open pit mining methods. Holes were bored in the ground and filled with explosives. “About two gross tons of crude ore… *were produced+ per pound of explosive used.” A four ton ball on a crane smashed the ore into smaller pieces, which were then loaded onto a dump truck and transported to the Coarse Crushing Plant, which broke the ore into pieces three-inches in diameter. A conveyor belt then took the ore to the Fine Crushing Plant, which reduced it in size to “one and one-half inch in diameter.” The ore was sometimes crushed into even smaller pieces of “five eights of an inch” before it was sintered, concentrated, and transported to steel manufacturing centers. Sintering merges ore with coke so it is easier to process in steel facilities.

On average, the Jones and Laughlin Steel Corporation shipped about 1 million tons of iron ore sinter each year to steel plants in Pittsburgh and Aliquippa, PA, and Cleveland, OH using the New York Central Railroad. Trains left from the Watertown Junction, traveled to the Benson Mine to pick up ore, returned to Watertown, and then continued on to Syracuse, Buffalo, Pittsburgh, and Ohio. The iron from Benson Mines was used in the steel production for Chrysler cars. [15] The process of open pit mining, which eliminated the need for costly underground mining, and “the relative softness of the rock, which simplified crushing and extraction…” served to the mine’s advantage; however, the “low iron-content of the ore…*and+…the remoteness of the mine from navigable water, necessitating relatively costly rail transportation” eventually hampered the mine’s financial success. Also, increasing pressure from foreign competitors, which were selling duty-free iron-ore products to the United States, caused the entire U.S steel industry to decline and collapse throughout the 1960s.

Closing of Mine

The Benson Mine was a staple of the local economy. It employed hundreds of workers and supported over 1,900 people near the end of its operations. The mine also paid over 400,000 dollars each year in taxes, which helped to maintain local infrastructure and services. When the Benson Mine closed in August 1978 more than 365 people lost their jobs, and Star Lake slipped sharply into economic decline. The number of students enrolled in local schools dropped from 1,400 in 1978 to 625 the following year. [16]

Related Research Articles

<span class="mw-page-title-main">Iron ore</span> Ore rich in iron or the element Fe

Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in color from dark grey, bright yellow, or deep purple to rusty red. The iron is usually found in the form of magnetite (Fe
3
O
4
, 72.4% Fe), hematite (Fe
2
O
3
, 69.9% Fe), goethite (FeO(OH), 62.9% Fe), limonite (FeO(OH)·n(H2O), 55% Fe) or siderite (FeCO3, 48.2% Fe).

<span class="mw-page-title-main">Mesabi Range</span> Mining district in northeastern Minnesota

<span class="mw-page-title-main">Taconite</span> Variety of iron-bearing sedimentary rock

Taconite is a variety of banded iron formation, an iron-bearing sedimentary rock, in which the iron minerals are interlayered with quartz, chert, or carbonate. The name "taconyte" was coined by Horace Vaughn Winchell (1865–1923) – son of Newton Horace Winchell, the Minnesota State Geologist – during their pioneering investigations of the Precambrian Biwabik Iron Formation of northeastern Minnesota. He believed the sedimentary rock sequence hosting the iron-formation was correlative with the Taconic orogeny of New England, and referred to the unfamiliar and as-yet-unnamed iron-bearing rock as the 'taconic rock' or taconyte.

Luossavaara-Kiirunavaara Aktiebolag (LKAB) is a state owned Swedish mining company. The company mines iron ore at Kiruna and at Malmberget in northern Sweden. The company was established in 1890, and has been 100% state-owned since the 1950s. The iron ore is processed to pellets and sinter fines, which are transported by Iore trains (Malmbanan) to the harbours at Narvik and Luleå and to the steelmill at Luleå (SSAB). Their production is sold throughout much of the world, with the principal markets being European steel mills, as well as North Africa, the Middle East and Southeast Asia.

<span class="mw-page-title-main">Morawa, Western Australia</span> Town in Western Australia

Morawa is a town in the Mid West region of Western Australia. It is located within the Shire of Morawa, approximately 370 kilometres (230 mi) north of the state capital Perth, on the railway line between Wongan Hills and Mullewa.

<span class="mw-page-title-main">Lehigh Crane Iron Company</span> Defunct ronmaking firm in the Lehigh Valley, USA

The Lehigh Crane Iron Company, later renamed Crane Iron Company, was a major ironmaking firm in the Lehigh Valley from its founding in 1839 until its sale in 1899. It was based in Catasauqua, Pennsylvania, and was founded by Josiah White and Erskine Hazard, who financed its development through their Lehigh Coal & Navigation Company, which promoted the then-novel technique of smelting iron ore with anthracite coal. This was an important cost and energy savings technique, credited with eliminating the need for either expensive charcoal or coke producing processes and transport costs that proved central to the acceleration of the American industrial revolution.

<span class="mw-page-title-main">Ironsand</span> A type of sand with heavy concentrations of iron

Ironsand, also known as iron-sand or iron sand, is a type of sand with heavy concentrations of iron. It is typically dark grey or blackish in colour.

<span class="mw-page-title-main">Tahawus, New York</span> Ghost town in New York, United States

Tahawus was a village in the Town of Newcomb, Essex County, New York, United States. It is now a ghost town situated in the Adirondack Park. Tahawus is located in Essex County within the unpopulated northern area designated to the town of Newcomb. Tahawus was the site of major mining and iron smelting operations in the 19th century. Although standing as recently as 2005, the last mining facilities have since been demolished and removed.

Cleveland-Cliffs Inc., formerly Cliffs Natural Resources, is a Cleveland, Ohio-based company that specializes in the mining, beneficiation, and pelletizing of iron ore, as well as steelmaking, including stamping and tooling. It is the largest flat-rolled steel producer in North America.

<span class="mw-page-title-main">Drakelands Mine</span> Tungsten and tin mine in Devon, England

Drakelands Mine, also known as Hemerdon Mine or Hemerdon Ball Mine, is a tungsten and tin mine. It is located 11 km northeast of Plymouth, near Plympton, in Devon, England. It lies to the north of the villages of Sparkwell and Hemerdon, and adjacent to the large china clay pits near Lee Moor. The mine had been out of operation since 1944, except for the brief operation of a trial mine in the 1980s. Work started to re-open it in 2014, but it ceased activities in 2018. It hosts the fourth largest tin-tungsten deposit in the world.

<span class="mw-page-title-main">Marquette Iron Range</span> Iron ore deposit in Michigan, US

The Marquette Iron Range is a deposit of iron ore located in Marquette County, Michigan in the United States. The towns of Ishpeming and Negaunee developed as a result of mining this deposit. A smaller counterpart of Minnesota's Mesabi Range, this is one of two iron ranges in the Lake Superior basin that are in active production as of 2018. The iron ore of the Marquette Range has been mined continuously from 1847 until the present day. Marquette Iron Range is the deposit's popular and commercial name; it is also known to geologists as the Negaunee Iron Formation.

The Buena Vista Mine is located 21 miles (34 km) southeast of Lovelock, Nevada. In the past, the area has been known as the Mineral Basin, though another name for the area has been the Buena Vista District. There are at least two other Buena Vista Mining Districts in Nevada; one is located near Unionville, Nevada, and the other is located in Esmeralda and Mineral counties near the California border. The nearby Buena Vista Hills are named for the mine. The district encompasses roughly 21 square miles (54 km2) of mineral and surface rights, and is one of the largest un-mined iron ore resources in the western United States.

<span class="mw-page-title-main">Mining in the Upper Harz</span> Historical German industry

Mining in the Upper Harz region of central Germany was a major industry for several centuries, especially for the production of silver, lead, copper, and, latterly, zinc as well. Great wealth was accumulated from the mining of silver from the 16th to the 19th centuries, as well as from important technical inventions. The centre of the mining industry was the group of seven Upper Harz mining towns of Clausthal, Zellerfeld, Sankt Andreasberg, Wildemann, Grund, Lautenthal und Altenau.

<span class="mw-page-title-main">Ironton Sintering Plant Complex</span> United States historic place

Ironton Sintering Plant Complex is a group of buildings north of Crosby, Minnesota, United States, listed on the National Register of Historic Places. The plant was built in 1924 by the Hanna Mining Company to sintering iron ore mined in the Cuyuna Range. The mining industry, after 1900, was seeking to exploit lower-grade iron deposits to meet the increasing demand of the iron and steel industry. To bring the ore to customers' specifications, the mines sought to "beneficiate" the ore through sintering, crushing, and washing. The sintering process was unique to the Cuyuna Range and made it possible to economically support mining.

Central Iron Ore Enrichment Works (CGZK) specializes in processing and production of raw materials for the steel industry, merchant concentrate with an average Fe content of 65.0% to 68.2% and pellets with an average Fe content of 63.9%. It is the only mine in Ukraine, that simultaneously uses open-pit quartzite fields and underground mining.

<span class="mw-page-title-main">Edison Ore-Milling Company</span>

The Edison Ore-Milling Company was a venture by Thomas Edison that began in 1881. Edison introduced some significant technological developments to the iron ore milling industry but the company ultimately proved to be unprofitable. Towards the end of the company's life, Edison realized the potential application of his technologies to the cement industry and formed the Edison Portland Cement Company in 1899.

Jayville was a hamlet located in the southwest part of St. Lawrence County, New York, in the United States. The hamlet started as a mining community in 1850 on what eventually became the Carthage and Adirondack Railroad. Its existence was short lived as its non-favorable mineral composition and difficult ore availability was abandoned in favor of neighboring Benson Mines, located 14 miles (23 km) down the railroad to the east. After mining stopped in the community, other industries such as saw mills kept the population busy. Ultimately, these business were short lived. A further attempt to reopen the mines in 1914 failed and an eventual fire ended the existence of the hamlet of Jayville. Today remnants of the hamlet can be found off the now abandoned railroad station located on New York State owned land southeast of Harrisville on Jayville Road.

The Wilcherry Hill Project was originally a proposed iron ore mine and associated infrastructure on Eyre Peninsula, South Australia. It was proposed by Ironclad Mining Ltd which later merged with Trafford Resources to become Tyranna Resources. As of 2018, the Wilcherry Project is a joint venture between Alliance Resources (67.35%) and Tyranna Resources (32.65%). The venture is exploring for economic concentrations of any of gold, tin, copper, zinc, lead, silver, iron, bismuth, tungsten and uranium.

<span class="mw-page-title-main">Iron mining in the United States</span> Overview of iron mining in the United States

Iron mining in the United States produced 48 million metric tons of iron ore in 2019. Iron ore was the third-highest-value metal mined in the United States, after gold and copper. Iron ore was mined from nine active mines and three reclamation operations in Michigan, Minnesota, and Utah. Most of the iron ore was mined in northern Minnesota's Mesabi Range. Net exports were 3.9 million tons. US iron ore made up 2.5 percent of the total mined worldwide in 2015. Employment as of 2014 was 5,750 in iron mines and iron ore treatment plants.

<span class="mw-page-title-main">Environmental impact of iron ore mining</span>

The environmental impact of Iron ore mining in all its phases from excavation to beneficiation to transportation may have detrimental effects on air quality, water quality, and biological species. This is as a result of the release of the large scale of iron ore tailings into the environment which are harmful to both animals and humans.

References

  1. Marian V. Lupulescu, David G. Bailey, Michael Hawkins, James D. Carl & Jeffrey R. Chiarenzelli (2014) The Benson Mines, St. Lawrence County, New York: History of the Discovery, Mining, and Mineralogy of the Deposit, Rocks & Minerals, 89:2, 118-131
  2. Ryan Adams. “Iron Ore Recovery Potential from Benson Mine Tailings: Using Community Problems to Serve as a Teaching Method,” Presented at 40th Annual Meeting of the United States Geological Survey Northeastern Section (14-16 Mar 2005).
  3. Russell Hall. Gem of the Adirondacks: Star Lake, Benson Mines & the Global Economy (Florida: Lighthall Books, 2005), 10.
  4. Hyde, Adirondack, 176.
  5. David Shampine. “Days of Ore & Steel-Recalling the End of Benson Mines Run and its Harrowing Journeys Times Gone By.” Watertown Daily Times 17 Nov 1999.
  6. Hall, Gem of the Adirondacks, 28.
  7. Shampine, “Days of Ore.”
  8. Hall, Gem of the Adirondacks, 28.
  9. Shampine, “Days of Ore.”
  10. Hyde, Adirondack, 176.
  11. Hall, Gem of the Adirondacks, 45.
  12. "One of the Adirondacks' biggest eyesores is coming down. Now what?" . Retrieved 3 December 2023.
  13. "Governor Hochul Announces Auction of First Build-ready Project to Advance Large-scale Renewable Energy Development" . Retrieved 3 December 2023.
  14. Hall, Gem of the Adirondacks, 95.
  15. Hall, Gem of the Adirondacks, 9.
  16. Hall, Gem of the Adirondacks, 9.