Britannia metal (also called britannium or Britannia ware [1] ) is a specific type of pewter alloy, favoured for its silvery appearance and smooth surface. The composition by weight is typically about 92% tin, 6% antimony, and 2% copper. [2]
Britannia metal is usually spun rather than cast, [1] and melts at 255 degrees Celsius. [3]
Britannia metal was first produced [4] in 1769 or 1770. James Vickers created it after purchasing the formula from a dying friend. It was originally known as "Vickers White Metal" when made under contract by the Sheffield manufacturers Ebenezer Hancock and Richard Jessop. In 1776 James Vickers took over the manufacturing himself and remained as owner until his death in 1809, when the company passed to his son John and son-in-law Elijah West. In 1836 the company was sold to John Vickers's nephew Ebenezer Stacey (the son of Hannah Vickers and John Stacey).
After the development of electroplating with silver in 1846, Britannia metal was widely used as the base metal for silver-plated household goods and cutlery. [5] The abbreviation EPBM on such items denotes "electroplated Britannia metal". Britannia metal was generally used as a cheaper alternative to electroplated nickel silver (EPNS) which is more durable.
Until 2016, britannium was used to make the solid core of the Oscar statuettes. The 8½ lb (4 kg) statuettes were Britannia metal plated with gold. [6] The awards have since changed to a bronze core.
In his essay "A Nice Cup of Tea", writer George Orwell asserts that "britanniaware" teapots "produce inferior tea" when compared to chinaware. [7]
An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductility, opacity, and luster, but may have properties that differ from those of the pure metals, such as increased strength or hardness. In some cases, an alloy may reduce the overall cost of the material while preserving important properties. In other cases, the mixture imparts synergistic properties to the constituent metal elements such as corrosion resistance or mechanical strength.
Bronze is an alloy consisting primarily of copper, commonly with about 12–12.5% tin and often with the addition of other metals and sometimes non-metals, such as phosphorus, or metalloids such as arsenic or silicon. These additions produce a range of alloys that may be harder than copper alone, or have other useful properties, such as strength, ductility, or machinability.
A metal is a material that, when freshly prepared, polished, or fractured, shows a lustrous appearance, and conducts electricity and heat relatively well. Metals are typically ductile and malleable. These properties are the result of the metallic bond between the atoms or molecules of the metal.
Solder is a fusible metal alloy used to create a permanent bond between metal workpieces. Solder is melted in order to wet the parts of the joint, where it adheres to and connects the pieces after cooling. Metals or alloys suitable for use as solder should have a lower melting point than the pieces to be joined. The solder should also be resistant to oxidative and corrosive effects that would degrade the joint over time. Solder used in making electrical connections also needs to have favorable electrical characteristics.
Electroplating, also known as electrochemical deposition or electrodeposition, is a process for producing a metal coating on a solid substrate through the reduction of cations of that metal by means of a direct electric current. The part to be coated acts as the cathode of an electrolytic cell; the electrolyte is a solution of a salt of the metal to be coated; and the anode is usually either a block of that metal, or of some inert conductive material. The current is provided by an external power supply.
Pewter is a malleable metal alloy consisting of tin (85–99%), antimony, copper (2%), bismuth, and sometimes silver. Copper and antimony act as hardeners, but lead may be used in lower grades of pewter, imparting a bluish tint. Pewter has a low melting point, around 170–230 °C (338–446 °F), depending on the exact mixture of metals. The word pewter is probably a variation of the word spelter, a term for zinc alloys.
In printing, type metal refers to the metal alloys used in traditional typefounding and hot metal typesetting. Historically, type metal was an alloy of lead, tin and antimony in different proportions depending on the application, be it individual character mechanical casting for hand setting, mechanical line casting or individual character mechanical typesetting and stereo plate casting. The proportions used are in the range: lead 50‒86%, antimony 11‒30% and tin 3‒20%. Antimony and tin are added to lead for durability while reducing the difference between the coefficients of expansion of the matrix and the alloy. Apart from durability, the general requirements for type-metal are that it should produce a true and sharp cast, and retain correct dimensions and form after cooling down. It should also be easy to cast, at reasonable low melting temperature, iron should not dissolve in the molten metal, and mould and nozzles should stay clean and easy to maintain. Today, Monotype machines can utilize a wide range of different alloys. Mechanical linecasting equipment uses alloys that are close to eutectic.
Cupronickel or copper-nickel (CuNi) is an alloy of copper that contains nickel and strengthening elements, such as iron and manganese. The copper content typically varies from 60 to 90 percent.
Nickel silver, Maillechort, German silver, Argentan, new silver, nickel brass, albata, alpacca, is a copper alloy with nickel and often zinc. The usual formulation is 60% copper, 20% nickel and 20% zinc. Nickel silver does not contain the element silver. It is named for its silvery appearance, which can make it attractive as a cheaper and more durable substitute. It is also well suited for being plated with silver. A naturally occurring ore composition in China was smelted into the alloy known as paktong or baitong (白銅). The name "German Silver" refers to the artificial recreation of the natural ore composition by German metallurgists. All modern, commercially important, nickel silvers contain significant amounts of zinc and are sometimes considered a subset of brass.
Bronze is the most popular metal for cast metal sculptures; a cast bronze sculpture is often called simply "a bronze". It can be used for statues, singly or in groups, reliefs, and small statuettes and figurines, as well as bronze elements to be fitted to other objects such as furniture. It is often gilded to give gilt-bronze or ormolu.
A base metal is a common and inexpensive metal, as opposed to a precious metal such as gold or silver. In numismatics, coins often derived their value from the precious metal content; however, base metals have also been used in coins in the past and today.
The white metals are a series of often decorative bright metal alloys used as a base for plated silverware, ornaments or novelties, as well as any of several lead-based or tin-based alloys used for things like bearings, jewellery, miniature figures, fusible plugs, some medals and metal type. The term is also used in the antiques trade for an item suspected of being silver, but not hallmarked.
Sheffield plate is a layered combination of silver and copper that was used for many years to produce a wide range of household articles. Almost every article made in sterling silver was also crafted by Sheffield makers, who used this manufacturing process to produce nearly identical wares at far less cost.
Wave soldering is a bulk soldering process used for the manufacturing of printed circuit boards. The circuit board is passed over a pan of molten solder in which a pump produces an upwelling of solder that looks like a standing wave. As the circuit board makes contact with this wave, the components become soldered to the board. Wave soldering is used for both through-hole printed circuit assemblies, and surface mount. In the latter case, the components are glued onto the surface of a printed circuit board (PCB) by placement equipment, before being run through the molten solder wave. Wave soldering is mainly used in soldering of through hole components.
Plating is a surface covering in which a metal is deposited on a conductive surface. Plating has been done for hundreds of years; it is also critical for modern technology. Plating is used to decorate objects, for corrosion inhibition, to improve solderability, to harden, to improve wearability, to reduce friction, to improve paint adhesion, to alter conductivity, to improve IR reflectivity, for radiation shielding, and for other purposes. Jewelry typically uses plating to give a silver or gold finish.
Gold plating is a method of depositing a thin layer of gold onto the surface of another metal, most often copper or silver, by chemical or electrochemical plating. This article covers plating methods used in the modern electronics industry; for more traditional methods, often used for much larger objects, see gilding.
Plated ware refers to articles chiefly intended for tableware consisting of a base metal or alloy covered by one of the precious metals, with the object of giving them the appearance of gold or silver. Historically, the standard amount of precious metal used was an ounce of silver per square foot of surface area. Although items hand-plated with metal leaf date back to ancient times, large scale production dates to 1742 when Thomas Boulsover, of Sheffield, England developed a process by which silver plates were fused to base metal ingots by heating them in a furnace with borax. The ingots were then rolled down to a sheet, and from these sheets silver-plated articles were made.
A native metal is any metal that is found pure in its metallic form in nature. Metals that can be found as native deposits singly or in alloys include aluminium, antimony, arsenic, bismuth, cadmium, chromium, cobalt, indium, iron, manganese, molybdenum, nickel, niobium, rhenium, selenium, tantalum, tellurium, tin, titanium, tungsten, vanadium, and zinc, as well as the gold group and the platinum group. Among the alloys found in native state have been brass, bronze, pewter, German silver, osmiridium, electrum, white gold, silver-mercury amalgam, and gold-mercury amalgam.
While the term pewter covers a range of tin-based alloys, the term English pewter has come to represent a strictly-controlled alloy, specified by BSEN611-1 and British Standard 5140, consisting mainly of tin, with the balance made up of antimony and copper. Significantly, it is free of lead and nickel. Although the exact percentages vary between manufacturers, a typical standard for present-day pewter is approximately 91% tin, 7.5% antimony and 1.5% copper.