Rust is an iron oxide, a usually red oxide formed by the redox reaction of iron and oxygen in the presence of water or air moisture. Several forms of rust are distinguishable both visually and by spectroscopy, and form under different circumstances. Rust consists of hydrated iron(III) oxides Fe2O3·nH2O and iron(III) oxide-hydroxide (FeO(OH), Fe(OH)3).
Corrosion is a natural process that converts a refined metal into a more chemically-stable form such as oxide, hydroxide, or sulfide. It is the gradual destruction of materials by chemical and/or electrochemical reaction with their environment. Corrosion engineering is the field dedicated to controlling and preventing corrosion.
Passivation, in physical chemistry and engineering, refers to a material becoming "passive," that is, less affected or corroded by the environment of future use. Passivation involves creation of an outer layer of shield material that is applied as a microcoating, created by chemical reaction with the base material, or allowed to build from spontaneous oxidation in the air. As a technique, passivation is the use of a light coat of a protective material, such as metal oxide, to create a shell against corrosion. Passivation can occur only in certain conditions, and is used in microelectronics to enhance silicon. The technique of passivation strengthens and preserves the appearance of metallics. In electrochemical treatment of water, passivation reduces the effectiveness of the treatment by increasing the circuit resistance, and active measures are typically used to overcome this effect, the most common being polarity reversal, which results in limited rejection of the fouling layer. Other proprietary systems to avoid electrode passivation, several discussed below, are the subject of ongoing research and development.
A road surface or pavement is the durable surface material laid down on an area intended to sustain vehicular or foot traffic, such as a road or walkway. In the past, gravel road surfaces, cobblestone and granite setts were extensively used, but these surfaces have mostly been replaced by asphalt or concrete laid on a compacted base course. Asphalt mixtures have been used in pavement construction since the beginning of the twentieth century. These roads are of two types metalled roads and unmetalled roads. The metalled roadways are made to sustain vehicular load, so these type of roads are usually made in the places where a lot of vehicles cross daily. Unmetalled roads are the roads which are rough and are also known as gravel roads. These roads are not metalled and so they can't sustain a lot of weight. So that is the reason that these roads usually have bumps. Road surfaces are frequently marked to guide traffic. Today, permeable paving methods are beginning to be used for low-impact roadways and walkways. Pavements are crucial to countries such as US and Canada, which heavily depend on road transportation. Therefore, research projects such as Long-Term Pavement Performance are launched to optimize the life-cycle of different road surfaces.
A thermosetting polymer, resin, or plastic, often called a thermoset, is a polymer that is irreversibly hardened by curing from a soft solid or viscous liquid prepolymer or resin. Curing is induced by heat or suitable radiation and may be promoted by high pressure, or mixing with a catalyst. It results in chemical reactions that create extensive cross-linking between polymer chains to produce an infusible and insoluble polymer network.
Asphalt concrete is a composite material commonly used to surface roads, parking lots, airports, as well as the core of embankment dams. Asphalt mixtures have been used in pavement construction since the beginning of the twentieth century. It consists of mineral aggregate bound together with asphalt, laid in layers, and compacted. The process was refined and enhanced by Belgian inventor and U.S. immigrant Edward De Smedt.
Outgassing is the release of a gas that was dissolved, trapped, frozen, or absorbed in some material. Outgassing can include sublimation and evaporation, as well as desorption, seepage from cracks or internal volumes, and gaseous products of slow chemical reactions. Boiling is generally thought of as a separate phenomenon from outgassing because it consists of a phase transition of a liquid into a vapor of the same substance.
Metal whiskering is a phenomenon which occurs in electrical devices when metals form long whisker-like projections over time. Tin whiskers were noticed and documented in the vacuum tube era of electronics early in the 20th century in equipment that used pure, or almost pure, tin solder in their production. It was noticed that small metal hairs or tendrils grew between metal solder pads causing short circuits. Metal whiskers form in the presence of compressive stress. Zinc, cadmium, and even lead whiskers have been documented. Many techniques are used to mitigate the problem including changes to the annealing process, addition of elements like copper and nickel, and the inclusion of conformal coatings. Traditionally, lead was added to slow down whisker growth in tin-based solders.
In chemistry, efflorescence is the migration of a salt to the surface of a porous material, where it forms a coating. The essential process involves the dissolving of an internally held salt in water, or occasionally in another solvent. The water, with the salt now held in solution, migrates to the surface, then evaporates, leaving a coating of the salt.
A coating is a covering that is applied to the surface of an object, usually referred to as the substrate. The purpose of applying the coating may be decorative, functional, or both. The coating itself may be an all-over coating, completely covering the substrate, or it may only cover parts of the substrate. An example of all of these types of coating is a product label on many drinks bottles- one side has an all-over functional coating and the other side has one or more decorative coatings in an appropriate pattern to form the words and images.
Waterproofing is the process of making an object or structure waterproof or water-resistant so that it remains relatively unaffected by water or resisting the ingress of water under specified conditions. Such items may be used in wet environments or underwater to specified depths.
Conformal coating material is a thin polymeric film which conforms to the contours of a printed circuit board to protect the board's components. Typically applied at 25-250 μm(micrometers) thickness, it is applied to electronic circuitry to protect against moisture, dust, chemicals, and temperature extremes.
Corrosion in space is the corrosion of materials occurring in outer space. Instead of moisture and oxygen acting as the primary corrosion causes, the materials exposed to outer space are subjected to vacuum, bombardment by ultraviolet and X-rays, and high-energy charged particles. In the upper layers of the atmosphere, the atmospheric atoms, ions, and free radicals, most notably atomic oxygen, play a major role. The concentration of atomic oxygen depends on altitude and solar activity, as the bursts of ultraviolet radiation cause photodissociation of molecular oxygen. Between 160 and 560 km, the atmosphere consists of about 90% atomic oxygen.
Hydrodemolition is a concrete removal technique which utilizes high-pressure water to remove deteriorated and sound concrete as well as asphalt and grout. This process provides an excellent bonding surface for repair material and new coating applications. First developed in Europe in the 1980s, this technology has become widely accepted for concrete removal and surface preparation throughout Europe and North America.
A parge coat is a thin coat of a cementitious or polymeric mortar applied to concrete or masonry for refinement of the surface. Pargeting is a more involved process, involving designs in relief created in the surface.
Hydrophobic concrete is concrete that repels water. It meets the standards outlined in the definition of waterproof concrete. Developed in Australia in the mid-20th century, millions of cubic yards of hydrophobic concrete have been laid in Australia, Asia, and Europe, and in the United States since 1999. Its effective use in hundreds of structures has contributed to its large acceptance and growing use.
Mold or mould, also sometimes referred to as mildew, is a fungal growth that develops on wet materials. Mold is a natural part of the environment and plays an important part in nature by breaking down dead organic matter such as fallen leaves and dead trees; indoors, mold growth should be avoided. Mold reproduce by means of tiny spores. The spores are like seeds, but invisible to the naked eye, that float through the air and deposit on surfaces. When the temperature, moisture, and available nutrient conditions are correct, the spores can form into new mold colonies where they are deposited. There are many types of mold, but all require moisture and a food source for growth.
Bathtub refinishing also known as bathtub resurfacing, bathtub reglazing or bathtub re-enameling is the process of refreshing the surface of a worn, damaged bathtub to a like-new condition. This process typically involves removing the drain(Aan important step that improves coating life-span but is not always possible) and repairing any damaged areas, including checking to see if the bathtub holds water after draining. Chips or cracks are repaired using Bondo or another type of polyester putty. After repairs are made the surface is prepped with an acid etching. Etching and wet sanding provide mechanical adhesion and clean the surface. Porcelain, enamel, and fiberglass tubs are non-porous and do not provide a good substrate for the new coating to attach to. Etching the surface provides a porous surface that will allow proper adhesion. Another possible method is to apply an adhesion-promoting bonding agent like silane to the surface before applying the coating. The two methods can be used in unison or independently. The greatest adhesion is generally achieved by using both methods together however, some newer refinishing processes claim they do not require the use of etching, by relying on silane alone. After preparing the surface, Prior to spraying any chemical coatings, most refinishers will protect themselves and their clients by completely masking the areas that can be affected by overspray and setting up a professional exhaust system rated to work with the type of coating system being applied. This is important for many reasons, the greatest being a possible fire or explosion hazard. Then the refinisher will use a NIOSH-rated fresh-air supplied breathing apparatus to and spray suite and gloves to protect themselves from the chemicals being used in the process. They also provide assistance with the quality of the spraying. By using at least a 1200-cfm exhaust unit, the refinisher can see better and may limit the overspray and settling on the surface. primer, is then applied, followed by a topcoat. Generally, a catalyzed two-component cross-link synthetic white coating is applied, but the coating does not have the durability or abrasive tolerance of the original glass-enamel coating of a factory-new bathtub. The coating should be in most cases between 5-8 mils in thickness when cured to provide the best, longterm results. This is typically achieved by spraying 2-coats of primer, and 3-coats of top-coat. A very experienced refinisher may be able to accomplish this with fewer coats depending on conditions.
Anti-corrosion refers to the protection of metal surfaces from corroding in high-risk (corrosive) environments.
Materials for use in vacuum are materials that show very low rates of outgassing in vacuum and, where applicable, are tolerant to bake-out temperatures. The requirements grow increasingly stringent with the desired degree of vacuum to be achieved in the vacuum chamber. The materials can produce gas by several mechanisms. Molecules of gases and water can be adsorbed on the material surface. Materials may sublimate in vacuum. Or the gases can be released from porous materials or from cracks and crevices. Traces of lubricants, residues from machining, can be present on the surfaces. A specific risk is outgassing of solvents absorbed in plastics after cleaning.
