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Computer-aided manufacturing (CAM) also known as computer-aided modeling or computer-aided machining is the use of software to control machine tools in the manufacturing of work pieces. This is not the only definition for CAM, but it is the most common. It may also refer to the use of a computer to assist in all operations of a manufacturing plant, including planning, management, transportation and storage. Its primary purpose is to create a faster production process and components and tooling with more precise dimensions and material consistency, which in some cases, uses only the required amount of raw material, while simultaneously reducing energy consumption. CAM is now a system used in schools and lower educational purposes. CAM is a subsequent computer-aided process after computer-aided design (CAD) and sometimes computer-aided engineering (CAE), as the model generated in CAD and verified in CAE can be input into CAM software, which then controls the machine tool. CAM is used in many schools alongside CAD to create objects.
In machining, numerical control, also called computer numerical control (CNC), is the automated control of tools by means of a computer. It is used to operate tools such as drills, lathes, mills, grinders, routers and 3D printers. CNC transforms a piece of material into a specified shape by following coded programmed instructions and without a manual operator directly controlling the machining operation.
G-code is the most widely used computer numerical control (CNC) and 3D printing programming language. It is used mainly in computer-aided manufacturing to control automated machine tools, as well as for 3D-printer slicer applications. The G stands for geometry. G-code has many variants.
Printed circuit board milling is the milling process used for removing areas of copper from a sheet of printed circuit board (PCB) material to recreate the pads, signal traces and structures according to patterns from a digital circuit board plan known as a layout file. Similar to the more common and well known chemical PCB etch process, the PCB milling process is subtractive: material is removed to create the electrical isolation and ground planes required. However, unlike the chemical etch process, PCB milling is typically a non-chemical process and as such it can be completed in a typical office or lab environment without exposure to hazardous chemicals. High quality circuit boards can be produced using either process. In the case of PCB milling, the quality of a circuit board is chiefly determined by the system's true, or weighted, milling accuracy and control as well as the condition of the milling bits and their respective feed/rotational speeds. By contrast, in the chemical etch process, the quality of a circuit board depends on the accuracy and/or quality of the mask used to protect the copper from the chemicals and the state of the etching chemicals.
FANUC is a Japanese group of companies that provide automation products and services such as robotics and computer numerical control wireless systems. These companies are principally FANUC Corporation of Japan, Fanuc America Corporation of Rochester Hills, Michigan, USA, and FANUC Europe Corporation S.A. of Luxembourg.
A cutter location (CLData) refers to the position which a CNC milling machine has been instructed to hold a milling cutter by the instructions in the program.
In mechanical engineering, backlash, sometimes called lash, play, or slop, is a clearance or lost motion in a mechanism caused by gaps between the parts. It can be defined as "the maximum distance or angle through which any part of a mechanical system may be moved in one direction without applying appreciable force or motion to the next part in mechanical sequence."p. 1-8 An example, in the context of gears and gear trains, is the amount of clearance between mated gear teeth. It can be seen when the direction of movement is reversed and the slack or lost motion is taken up before the reversal of motion is complete. It can be heard from the railway couplings when a train reverses direction. Another example is in a valve train with mechanical tappets, where a certain range of lash is necessary for the valves to work properly.
STEP-NC is a machine tool control language that extends the ISO 10303 STEP standards with the machining model in ISO 14649, adding geometric dimension and tolerance data for inspection, and the STEP PDM model for integration into the wider enterprise. The combined result has been standardized as ISO 10303-238.
A spotface or spot face is a machined feature in which a certain region of the workpiece is faced, providing a smooth, flat, accurately located surface. This is especially relevant on workpieces cast or forged, where the spotface's smooth, flat, accurately located surface stands in distinction to the surrounding surface whose roughness, flatness, and location are subject to wider tolerances and thus not assured with a machining level of precision. The most common application of spotfacing is facing the area around a bolt hole where the bolt's head will sit, which is often done by cutting a shallow counterbore, just deep enough "to clean up"—that is, only enough material is removed to get down past any irregularity and thus make the surface flat. Other common applications of spotfacing involve facing a pad onto a boss, creating planar surfaces in known locations that can orient a casting or forging into position in the assembly; allow part marking such as stamping or nameplate riveting; or offer machine-finish visual appeal in spots, without the need for finishing all over (FAO).
In manufacturing, threading is the process of creating a screw thread. More screw threads are produced each year than any other machine element. There are many methods of generating threads, including subtractive methods ; deformative or transformative methods ; additive methods ; or combinations thereof.
A computer numerical control (CNC) router is a computer-controlled cutting machine which typically mounts a hand-held router as a spindle which is used for cutting various materials, such as wood, composites, metals, plastics, glass, and foams. CNC routers can perform the tasks of many carpentry shop machines such as the panel saw, the spindle moulder, and the boring machine. They can also cut joinery such as mortises and tenons.
Multiaxis machining is a manufacturing process that involves tools that move in 4 or more directions and are used to manufacture parts out of metal or other materials by milling away excess material, by water jet cutting or by laser cutting. This type of machining was originally performed mechanically on large complex machines. These machines operated on 4, 5, 6, and even 12 axes which were controlled individually via levers that rested on cam plates. The cam plates offered the ability to control the tooling device, the table in which the part is secured, as well as rotating the tooling or part within the machine. Due to the machines size and complexity it took extensive amounts of time to set them up for production. Once computer numerically controlled machining was introduced it provided a faster, more efficient method for machining complex parts.
LinuxCNC is a free, open-source Linux software system that implements numerical control capability using general purpose computers to control CNC machines. It's mainly intended to run on PC AMD x86-64 systems. Designed by various volunteer developers at linuxcnc.org, it is typically bundled as an ISO file with a modified version of Debian Linux which provides the required real-time kernel.
A punching machine is a machine tool for punching and embossing flat sheet-materials to produce form-features needed as mechanical element and/or to extend static stability of a sheet section.
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying directions on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances.
The history of numerical control (NC) began when the automation of machine tools first incorporated concepts of abstractly programmable logic, and it continues today with the ongoing evolution of computer numerical control (CNC) technology.
The part program is a sequence of instruction that describe the work that is to be done to a part. Typically these instructions are generated in Computer-aided manufacturing software and are then fed into the computer numerical control (CNC) software on the machines, such as drills, lathes, mills, grinders, routers, that are performing work on the part. The CNC computer then translates the set of instructions into a standardized format of G-code and M-code commands and follow the instructions in the order they are written left to right or top to bottom.
A Post Processor is a unique "driver" specific to a CNC machine, robot or mechanism; some machines start at different locations or require extra movement between each operation, the Post-Processor works with the CAM software or off-line programming software to make sure the G-Code output or program is correct for a specific Trademark machine Control Cabinet CAM software uses geometry from a CAD model and converts it to G-code. The CAM software analyzes the CAD model and determines what tooling and toolpaths will be used to mill the desired features. Doing so requires a CAM post processor that generates the exact G-code dialect used by the machine Control Module that is being targeted. An instance of such a translation is often referred to as a "post". There will be a different “post” for each G-code dialect the CAM software supports. Post Processors, rather the “post” uses an intermediate format that captures the G-code commands in a dialect-independent form. Most CAM software accomplishes this with an intermediate format called "CL.Data."
A high performance positioning system (HPPS) is a type of positioning system consisting of a piece of electromechanics equipment (e.g. an assembly of linear stages and rotary stages) that is capable of moving an object in a three-dimensional space within a work envelope. Positioning could be done point to point or along a desired path of motion. Position is typically defined in six degrees of freedom, including linear, in an x,y,z cartesian coordinate system, and angular orientation of yaw, pitch, roll. HPPS are used in many manufacturing processes to move an object (tool or part) smoothly and accurately in six degrees of freedom, along a desired path, at a desired orientation, with high acceleration, high deceleration, high velocity and low settling time. It is designed to quickly stop its motion and accurately place the moving object at its desired final position and orientation with minimal jittering.
References
- ↑ Omirou, Sotiris L. (Feb 2009). "An epitrochoidal pocket—A new canned cycle for CNC milling machines". Robotics and Computer-Integrated Manufacturing. 25 (1): 73–80. doi:10.1016/j.rcim.2007.09.003.
- 1 2 3 Smid 2008.
- ↑ Omirou, Sotiris L. (Nov 2003). "Space curve interpolation for CNC machines". Journal of Materials Processing Technology. 141 (3): 343–350. doi:10.1016/s0924-0136(03)00286-3.
- ↑ Farouki, Rida T (Jan 1999). "G codes for the specification of Pythagorean-hodograph tool paths and associated feedrate functions on open-architecture CNC machines". International Journal of Machine Tools and Manufacture. 39 (1): 123–142. doi:10.1016/s0890-6955(98)00018-2.
- ↑ EIA standards, RS-274-D "Interchangeable variable block data format for positioning, contouring, and contouring/positioning numerically controlled machines", American National Standards Institute , Washington D.C.