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Oil well cementing equipment are essential for oil and gas exploration and are required oilfield equipment when drilling a well.
Casing pipe will be installed at various depths while drilling. It is held in place by cement, which also provides zone isolation. Casing is run to protect the wellbore from fluids, pressures and wellbore stability problems. Down-hole equipment such as Centralizers and Turbolizers are used to ensure satisfactory zone isolation is obtained. Float Shoes and Collars (float valves) prevent backflow after the cement has been pumped into place.
Devices fitted with hinged collars and bow springs help keep the casing or liner in the center of the wellbore to help ensure efficient placement of a cement sheath around the casing string. If casing strings are cemented off-center, there is a high risk that a channel of drilling fluid or contaminated cement will be left where the casing contacts the formation, creating an imperfect seal. [1]
Turbolizers have added fins to "stir" up the drilling fluid and cement to keep the flow turbulent in order to make sure the cement flows all the way around the casing in order to prevent channeling.
Scratchers use metal wires to scrape mud cake off permeable zones to help obtain a solid cement column.
There are four types of centralizers: bow-spring, rigid, semi-rigid, and mold-on. Bow-spring centralizers consist of an ease of passage way through narrow hole sections with expansion in targeted locations. Rigid centralizer are made up of solid steel bars or cast iron, with a fixed blade height that are sized to fit specific casing or hole sizes. Semi-rigid centralizer are composed of double crested bows, providing restoring forces that exceed standards set forth in the API specifications. Mold-on centralizers are able to be applied directly to the casing surface. Its blade length, angle and spacing can be designed to fit specific well applications, especially for the close tolerance annulus.
A rounded profile float shoe with an integral check valve attached to the bottom of a casing string prevents reverse flow, or U-tubing, of cement slurry from the annulus into the casing or flow of wellbore fluids into the casing string as it is run. The float shoe also guides the casing toward the center of the hole to minimize hitting rock ledges or washouts as the casing is run into the wellbore. By "floating" casing in, hook weight is reduced. With controlled or partial fill-up as the string is run, the casing string can be floated into position, precluding the need for the rig to carry the entire weight of the casing string. The outer portions of the float shoe are made of steel and generally match the casing size and threads, although not necessarily the casing grade. The inside (including the external taper) is usually made of cement or thermoplastic, since this material must be drilled out if the well is to be deepened beyond the casing point. [2] [3]
Guide shoes are a variant of a float shoe without a check valve.
A float collar is installed near the bottom of the casing string. Cement plugs land on it during the primary cementing operation, thus retaining inside the casing a small portion of the cement slurry that may have become contaminated as the top plug scrapes the inside of the casing. It is similar to a float shoe; often both are used for redundancy. The internal check valves may be flapper type or spring-loaded balls. [3]
The check-valve assembly fixed within the float collar prevents flow back of the cement slurry when pumping is stopped. Without a float collar or float shoe, the cement slurry placed in the annulus could U-tube, or reverse flow back into the casing. The greater density of cement slurries than the displacement mud inside the casing causes the U-tube effect. [4]
Stage Collars provide a means for cement slurry to be displaced higher in the annulus immediately following the primary cement job. A series of differently sized rubber plugs pumped down inside the casing open and then later close the sliding valves.
A rubber plug used to separate the cement slurry from other fluids, reducing contamination and maintaining predictable slurry performance. Two types of cementing plug are typically used on a cementing operation. The bottom plug is launched ahead of the cement slurry to minimize contamination by fluids inside the casing prior to cementing. A diaphragm in the plug body ruptures to allow the cement slurry to pass through after the plug reaches the landing collar. The top plug has a solid body that provides positive indication of contact with the landing collar and bottom plug through an increase in pump pressure. [5] [3]
An oil well is a drillhole boring in Earth that is designed to bring petroleum oil hydrocarbons to the surface. Usually some natural gas is released as associated petroleum gas along with the oil. A well that is designed to produce only gas may be termed a gas well. Wells are created by drilling down into an oil or gas reserve and if necessary equipped with extraction devices such as pumpjacks. Creating the wells can be an expensive process, costing at least hundreds of thousands of dollars, and costing much more when in difficult-to-access locations, e.g., offshore. The process of modern drilling for wells first started in the 19th century but was made more efficient with advances to oil drilling rigs and technology during the 20th century.
In the oil and gas industry, the term wireline usually refers to the use of multi-conductor, single conductor or slickline cable, or "wireline", as a conveyance for the acquisition of subsurface petrophysical and geophysical data and the delivery of well construction services such as pipe recovery, perforating, plug setting and well cleaning and fishing. The subsurface geophysical and petrophysical information results in the description and analysis of subsurface geology, reservoir properties and production characteristics.
In petroleum production, the casing hanger is that portion of a wellhead assembly which provides support for the casing string when it is lowered into the wellbore. It serves to ensure that the casing is properly located. When the casing string has been run into the wellbore it is hung off, or suspended, by a casing hanger, which rests on a landing shoulder inside the casing spool. Casing hangers must be designed to take the full weight of the casing, and provide a seal between the casing hanger and the spool.
Well control is the technique used in oil and gas operations such as drilling, well workover and well completion for maintaining the hydrostatic pressure and formation pressure to prevent the influx of formation fluids into the wellbore. This technique involves the estimation of formation fluid pressures, the strength of the subsurface formations and the use of casing and mud density to offset those pressures in a predictable fashion. Understanding pressure and pressure relationships is important in well control.
Casing is a large diameter pipe that is assembled and inserted into a recently drilled section of a borehole. Similar to the bones of a spine protecting the spinal cord, casing is set inside the drilled borehole to protect and support the wellstream. The lower portion is typically held in place with cement. Deeper strings usually are not cemented all the way to the surface, so the weight of the pipe must be partially supported by a casing hanger in the wellhead.
Production tubing is a tube used in a wellbore through which production fluids are produced (travel).
A wellhead is the component at the surface of an oil or gas well that provides the structural and pressure-containing interface for the drilling and production equipment.
In geotechnical engineering, drilling fluid, also known as drilling mud, is used to aid the drilling of boreholes into the earth. Used while drilling oil and natural gas wells and on exploration drilling rigs, drilling fluids are also used for much simpler boreholes, such as water wells.
A drilling rig is used to create a borehole or well in the earth's sub-surface, for example in order to extract natural resources such as gas or oil. During such drilling, data is acquired from the drilling rig sensors for a range of purposes such as: decision-support to monitor and manage the smooth operation of drilling; to make detailed records of the geologic formations penetrated by a borehole; to generate operations statistics and performance benchmarks such that improvements can be identified, and to provide well planners with accurate historical operations-performance data with which to perform statistical risk analysis for future well operations. The terms measurement while drilling (MWD), and logging while drilling (LWD) are not used consistently throughout the industry. Although these terms are related, within the context of this section, the term measurement while drilling refers to directional-drilling measurements, e.g. for decision support for the wellbore path, while LWD refers to measurements concerning the geological formations penetrated while drilling.
The annulus of an oil well or water well is any void between any piping, tubing or casing and the piping, tubing, or casing immediately surrounding it. It is named after the corresponding geometric concept. The presence of an annulus gives the ability to circulate fluid in the well, provided that excess drill cuttings have not accumulated in the annulus, preventing fluid movement and possibly sticking the pipe in the borehole.
A blowout preventer (BOP) is a specialized valve or similar mechanical device, used to seal, control and monitor oil and gas wells to prevent blowouts, the uncontrolled release of crude oil or natural gas from a well. They are usually installed in stacks of other valves.
In the oil and gas industry, coiled tubing refers to a long metal pipe, normally 1 to 3.25 in in diameter which is supplied spooled on a large reel. It is used for interventions in oil and gas wells and sometimes as production tubing in depleted gas wells. Coiled tubing is often used to carry out operations similar to wirelining. The main benefits over wireline are the ability to pump chemicals through the coil and the ability to push it into the hole rather than relying on gravity. Pumping can be fairly self-contained, almost a closed system, since the tube is continuous instead of jointed pipe. For offshore operations, the 'footprint' for a coiled tubing operation is generally larger than a wireline spread, which can limit the number of installations where coiled tubing can be performed and make the operation more costly. A coiled tubing operation is normally performed through the drilling derrick on the oil platform, which is used to support the surface equipment, although on platforms with no drilling facilities a self-supporting tower can be used instead. For coiled tubing operations on sub-sea wells a mobile offshore drilling unit (MODU) e.g. semi-submersible, drillship etc. has to be utilized to support all the surface equipment and personnel, whereas wireline can be carried out from a smaller and cheaper intervention vessel. Onshore, they can be run using smaller service rigs, and for light operations a mobile self-contained coiled tubing rig can be used.
A production packer is a standard component of the completion hardware of oil or gas wells used to provide a seal between the outside of the production tubing and the inside of the casing, liner, or wellbore wall.
Slickline refers to a single strand wire which is used to run a variety of tools down into the wellbore for several purposes. It is used during well drilling operations in the oil and gas industry. In general, it can also describe a niche of the industry that involves using a slickline truck or doing a slickline job. Slickline looks like a long, smooth, unbraided wire, often shiny, silver/chrome in appearance. It comes in varying lengths, according to the depth of wells in the area it is used up to 35,000 feet in length. It is used to lower and raise downhole tools used in oil and gas well maintenance to the appropriate depth of the drilled well.
The term workover is used to refer to any kind of oil well intervention involving invasive techniques, such as wireline, coiled tubing or snubbing. More specifically, a workover refers to the expensive process of pulling and replacing completion or production hardware in order to extend the life of the well.
Well completion is the process of making a well ready for production after drilling operations. This principally involves preparing the bottom of the hole to the required specifications, running in the production tubing and its associated down hole tools as well as perforating and stimulating as required. Sometimes, the process of running in and cementing the casing is also included. After a well has been drilled, should the drilling fluids be removed, the well would eventually close in upon itself. Casing ensures that this will not happen while also protecting the wellstream from outside incumbents, like water or sand.
Oilfield terminology refers to the jargon used by those working in fields within and related to the upstream segment of the petroleum industry. It includes words and phrases describing professions, equipment, and procedures specific to the industry. It may also include slang terms used by oilfield workers to describe the same.
Squeeze job, or squeeze cementing is a term often used in the oilfield to describe the process of injecting cement slurry into a zone, generally for pressure-isolation purposes.
Oil well control is the management of the dangerous effects caused by the unexpected release of formation fluid, such as natural gas and/or crude oil, upon surface equipment of oil or gas drilling rigs and escaping into the atmosphere. Technically, oil well control involves preventing the formation gas or fluid (hydrocarbons), usually referred to as kick, from entering into the wellbore during drilling or well interventions.