Type | Private Company |
---|---|
Founded | 1978 |
Headquarters | Maple Grove, Minnesota United States |
Number of locations | 6 |
Key people | Chris Scorse (CEO) |
Products | test fixture, automatic test equipment |
Number of employees | 225+ (worldwide) |
Website | www.circuitcheck.com |
Circuit Check is an American company with about 225 employees and seven direct operations in six countries (the U.S., Canada, Mexico, United Kingdom, China, and Malaysia). Headquartered in Maple Grove, Minnesota, it is one of the largest manufacturers of electronic and mechanical test fixtures in North America, [1] . The company also manufactures Automatic Test Equipment for end-of-line manufacturing test. The company uses either a Microsoft Excel-driven "CCITest" software platform, or the National Instruments LabVIEW software platform. They have a variety of clients in different industries which include: Automotive, Military & Aerospace, Medical, Industrial, and Computer Networking.
Circuit Check was founded in 1978 as a spin-out of a printed circuit board drilling service bureau, "CircuitDrill." The initial product was test fixtures for bed of nails testers.
Over the following years, the company developed innovations for in-circuit test and functional test or FCT. One, the pneumatically-actuated "clamshell" test fixture, electrically probes a circuit board from both sides.
The company also combined in-circuit test with functional test in the same test fixture in 2004, by developing (and patenting) the two-stage fixture having pins of two different lengths, and compressing to two different heights. [2]
The company devised a method for applying strain gage testing to determining the stresses placed on circuit boards by the hundreds or thousands of test probes used to make electrical contact therewith. [3] [4] This is useful because each test probe (a.k.a. "pogo pin") exerts several ounces of force on the device under test (DUT). When the test fixture has thousands of test probes, the sum of the individual probe forces can reach hundreds of pounds. Such force is sufficient to deform the DUT (a printed circuit board, for example) to the point where the attached inflexible electronic component packages (such as Ball Grid Arrays) may fracture, or their solder joints may fail. Strain gage testing can reveal areas on the DUT where these net forces are excessive when the DUT is clamped into the test fixture, thus showing where supports must be added to the opposite side of the test fixture to counteract the test probe forces. Where a support counteracts the test probe forces, the test probe force is converted from a deformative force distorting the DUT to a compressive force, squeezing the DUT circuit board without deforming its generally planar shape.
In microelectronics, a dual in-line package, is an electronic component package with a rectangular housing and two parallel rows of electrical connecting pins. The package may be through-hole mounted to a printed circuit board (PCB) or inserted in a socket. The dual-inline format was invented by Don Forbes, Rex Rice and Bryant Rogers at Fairchild R&D in 1964, when the restricted number of leads available on circular transistor-style packages became a limitation in the use of integrated circuits. Increasingly complex circuits required more signal and power supply leads ; eventually microprocessors and similar complex devices required more leads than could be put on a DIP package, leading to development of higher-density chip carriers. Furthermore, square and rectangular packages made it easier to route printed-circuit traces beneath the packages.
A printed circuit board is a medium used to connect electronic components to one another in a controlled manner. It takes the form of a laminated sandwich structure of conductive and insulating layers: each of the conductive layers is designed with an artwork pattern of traces, planes and other features etched from one or more sheet layers of copper laminated onto and/or between sheet layers of a non-conductive substrate. Electrical components may be fixed to conductive pads on the outer layers in the shape designed to accept the component's terminals, generally by means of soldering, to both electrically connect and mechanically fasten them to it. Another manufacturing process adds vias: plated-through holes that allow interconnections between layers.
A breadboard, solderless breadboard, or protoboard is a construction base used to build semi-permanent prototypes of electronic circuits. Unlike a perfboard or stripboard, breadboards do not require soldering or destruction of tracks and are hence reusable. For this reason, breadboards are also popular with students and in technological education.
Surface-mount technology (SMT), originally called planar mounting, is a method in which the electrical components are mounted directly onto the surface of a printed circuit board (PCB). An electrical component mounted in this manner is referred to as a surface-mount device (SMD). In industry, this approach has largely replaced the through-hole technology construction method of fitting components, in large part because SMT allows for increased manufacturing automation which reduces cost and improves quality. It also allows for more components to fit on a given area of substrate. Both technologies can be used on the same board, with the through-hole technology often used for components not suitable for surface mounting such as large transformers and heat-sinked power semiconductors.
A strain gauge is a device used to measure strain on an object. Invented by Edward E. Simmons and Arthur C. Ruge in 1938, the most common type of strain gauge consists of an insulating flexible backing which supports a metallic foil pattern. The gauge is attached to the object by a suitable adhesive, such as cyanoacrylate. As the object is deformed, the foil is deformed, causing its electrical resistance to change. This resistance change, usually measured using a Wheatstone bridge, is related to the strain by the quantity known as the gauge factor.
Depaneling is a process step in high-volume electronics assembly production. In order to increase the throughput of printed circuit board (PCB) manufacturing and surface mount (SMT) lines, PCBs are often designed so that they consist of many smaller individual PCBs that will be used in the final product. This PCB cluster is called a panel or multiblock. The large panel is broken up or "depaneled" as a certain step in the process - depending on the product, it may happen right after SMT process, after in-circuit test (ICT), after soldering of through-hole elements, or even right before the final assembly of the PCBA into the enclosure.
Automatic test equipment or automated test equipment (ATE) is any apparatus that performs tests on a device, known as the device under test (DUT), equipment under test (EUT) or unit under test (UUT), using automation to quickly perform measurements and evaluate the test results. An ATE can be a simple computer-controlled digital multimeter, or a complicated system containing dozens of complex test instruments capable of automatically testing and diagnosing faults in sophisticated electronic packaged parts or on wafer testing, including system on chips and integrated circuits.
A bed of nails tester is a traditional electronic test fixture used for in-circuit testing. It has numerous pins inserted into holes in an epoxy phenolic glass cloth laminated sheet (G-10) which are aligned using tooling pins to make contact with test points on a printed circuit board and are also connected to a measuring unit by wires. Named by analogy with a real-world bed of nails, these devices contain an array of small, spring-loaded pogo pins; each pogo pin makes contact with one node in the circuitry of the DUT. By pressing the DUT down against the bed of nails, reliable contact can be quickly and simultaneously made with hundreds or even thousands of individual test points within the circuitry of the DUT. The hold-down force may be provided manually or by means of a vacuum or a mechanical presser, thus pulling the DUT downwards onto the nails.
A test probe is a physical device used to connect electronic test equipment to a device under test (DUT). Test probes range from very simple, robust devices to complex probes that are sophisticated, expensive, and fragile. Specific types include test prods, oscilloscope probes and current probes. A test probe is often supplied as a test lead, which includes the probe, cable and terminating connector.
A probe card is used in automated integrated circuit testing. It is an interface between an electronic test system and a semiconductor wafer.
Automated optical inspection (AOI) is an automated visual inspection of printed circuit board (PCB) manufacture where a camera autonomously scans the device under test for both catastrophic failure and quality defects. It is commonly used in the manufacturing process because it is a non-contact test method. It is implemented at many stages through the manufacturing process including bare board inspection, solder paste inspection (SPI), pre-reflow and post-re-flow as well as other stages.
SPEA is an Italian company that designs and manufactures Automatic Test Equipment (ATE) for testing MEMS, Sensors, microchips and Printed circuit board.
A pogo pin or spring-loaded pin is a type of electrical connector mechanism that is used in many modern electronic applications and in the electronics testing industry. They are used for their improved durability over other electrical contacts, and the resilience of their electrical connection to mechanical shock and vibration.
In-circuit testing (ICT) is an example of white box testing where an electrical probe tests a populated printed circuit board (PCB), checking for shorts, opens, resistance, capacitance, and other basic quantities which will show whether the assembly was correctly fabricated. It may be performed with a "bed of nails" test fixture and specialist test equipment, or with a fixtureless in-circuit test setup.
CR-5000 is Zuken's EDA design suite for electronics systems and printed circuit boards aimed at the enterprise market. It was developed to tackle complex design needs that involve managing the complete development and manufacturing preparation process on an enterprise-wide scale. CR-5000 offers relevant functionality for the design of complex and high-speed boards, addressing design challenges such as signal integrity and electromagnetic compatibility.
Bead probe technology (BPT) is technique used to provide electrical access to printed circuit board (PCB) circuitry for performing in-circuit testing (ICT). It makes use of small beads of solder placed onto the board's traces to allow measuring and controlling of the signals using a test probe. This permits test access to boards on which standard ICT test pads are not feasible due to space constraints.
In the manufacture of electronic printed circuit boards, flying probes are used for testing both bare circuit boards and boards loaded with components. Flying probes were introduced in the late 1980’s. Flying probes can be found in many manufacturing and assembly operations. A flying probe tester uses one or more test probes to make contact with the circuit board under test; the probes are moved from place to place on the circuit board to carry out tests of multiple conductors or components. Flying probe testers are an alternative to bed of nails testers, which use multiple contacts to simultaneously contact the board and which rely on electrical switching to carry out measurements.
Functional testing in manufacturing (FCT) is a test typically performed during the last phase of the production line. This is often referred to as a final quality control test, which is done to ensure that specifications are carried out by FCTs.
Contact pads or bond pads are small, conductive surface areas of a printed circuit board (PCB) or die of an integrated circuit. They are often made of gold, copper, or aluminum and measure mere micrometres wide. Pads are positioned on the edges of die, to facilitate connections without shorting. Contact pads exist to provide a larger surface area for connections to a microchip or PCB, allowing for the input and output of data and power.
Pad cratering is a mechanically induced fracture in the resin between copper foil and outermost layer of fiberglass of a printed circuit board (PCB). It may be within the resin or at the resin to fiberglass interface.