Colloid mill

Last updated

A colloid mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or to reduce the droplet size in emulsions. Colloid mills work on the rotor-stator principle: a rotor turns at high speeds (2000 - 18000 RPM [1] ). A high level of hydraulic shear [ clarify ] stress is applied on the fluid which results in disrupting and breaking down the structure. Colloid mills are frequently used to increase the stability of suspensions and emulsions, but can also be used to reduce the particle size of solids in suspensions. [1] Higher shear rates lead to smaller droplets, down to approximately 1 μm [2] which are more resistant to emulsion separation.

Contents

Schematic colloid mill Schematic diagram of colloid mill.jpg
Schematic colloid mill

Application suitability

Colloid mills are used in the following industries:

Rotor - stator construction

A colloidal mill consist of a high speed rotor and stator with a conical milling surfaces

Execution

Related Research Articles

Colloid Mixture of an insoluble substance microscopically dispersed throughout another substance

A colloid is a mixture in which one substance consisting of microscopically dispersed insoluble particles is suspended throughout another substance. Some definitions specify that the particles must be dispersed in a liquid, while others extend the definition to include substances like aerosols and gels. The term colloidal suspension refers unambiguously to the overall mixture. A colloid has a dispersed phase and a continuous phase. The dispersed phase particles have a diameter of approximately 1 nanometre to 1 micrometre.

An emulsion is a mixture of two or more liquids that are normally immiscible owing to liquid-liquid phase separation. Emulsions are part of a more general class of two-phase systems of matter called colloids. Although the terms colloid and emulsion are sometimes used interchangeably, emulsion should be used when both phases, dispersed and continuous, are liquids. In an emulsion, one liquid is dispersed in the other. Examples of emulsions include vinaigrettes, homogenized milk, liquid biomolecular condensates, and some cutting fluids for metal working.

A non-Newtonian fluid is a fluid that does not follow Newton's law of viscosity, i.e., constant viscosity independent of stress. In non-Newtonian fluids, viscosity can change when under force to either more liquid or more solid. Ketchup, for example, becomes runnier when shaken and is thus a non-Newtonian fluid. Many salt solutions and molten polymers are non-Newtonian fluids, as are many commonly found substances such as custard, toothpaste, starch suspensions, corn starch, paint, blood, melted butter, and shampoo.

Centrifugation Mechanical process

Centrifugation is a mechanical process which involves the use of the centrifugal force to separate particles from a solution according to their size, shape, density, medium viscosity and rotor speed. The denser components of the mixture migrate away from the axis of the centrifuge, while the less dense components of the mixture migrate towards the axis. Chemists and biologists may increase the effective gravitational force of the test tube so that the precipitate (pellet) will travel quickly and fully to the bottom of the tube. The remaining liquid that lies above the precipitate is called a supernatant or supernate.

Suspension (chemistry) Heterogeneous mixture of solid particles dispersed in a medium

In chemistry, a suspension is a heterogeneous mixture of a fluid that contains solid particles sufficiently large for sedimentation. The particles may be visible to the naked eye, usually must be larger than one micrometer, and will eventually settle, although the mixture is only classified as a suspension when and while the particles have not settled out.

Underarm hair, also known as axillary hair, is the hair in the underarm area (axilla).

Hair conditioner Hair care product

Hair conditioner is a hair care cosmetic product used to improve the feel, texture, appearance, and manageability of hair. Its main purpose is to reduce friction between strands of hair to allow smoother brushing or combing, which might otherwise cause damage to the scalp. Various other benefits are often advertised, such as hair repair, strengthening, or a reduction in split ends.

Flocculation Process by which colloidal particles come out of suspension to precipitate as floc or flake

Flocculation, in the field of chemistry, is a process by which colloidal particles come out of suspension to sediment under the form of floc or flake, either spontaneously or due to the addition of a clarifying agent. The action differs from precipitation in that, prior to flocculation, colloids are merely suspended, under the form of a stable dispersion and are not truly dissolved in solution.

A dispersion is a system in which distributed particles of one material are dispersed in a continuous phase of another material. The two phases may be in the same or different states of matter.

Suspension polymerization

Suspension polymerization is a heterogeneous radical polymerization process that uses mechanical agitation to mix a monomer or mixture of monomers in a liquid phase, such as water, while the monomers polymerize, forming spheres of polymer. The monomer droplets are suspended in the liquid phase. The individual monomer droplets can be considered as undergoing bulk polymerization. The liquid phase outside these droplets help in better conduction of heat and thus tempering the increase in temperature.

Lauryl methyl gluceth-10 hydroxypropyl dimonium chloride Chemical compound

Lauryl methyl gluceth-10 hydroxypropyl dimonium chloride is an ingredient in some types of soaps and personal care products. It is used as a substantive conditioning humectant. This chemical is a type of methyl glucoside derivative, which has been modified by ethoxylation and quaternization. A synthetic pathway for lauryl methyl gluceth-10 hydroxypropyldimonium chloride and other methyl glucoside humectants has been outlined in trade literature.

A high-shear mixer disperses, or transports, one phase or ingredient into a main continuous phase (liquid), with which it would normally be immiscible. A rotor or impeller, together with a stationary component known as a stator, or an array of rotors and stators, is used either in a tank containing the solution to be mixed, or in a pipe through which the solution passes, to create shear. A high-shear mixer can be used to create emulsions, suspensions, lyosols, and granular products. It is used in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion.

The term micromeritics was given to the science and technology of small particles by J. M. DallaValle. It is thus the study of the fundamental and derived properties of individual as well as a collection of particles. The knowledge and control of the size of particles is of importance in pharmacy and materials science. The size, and hence the surface area of a particle, can be related to the physical, chemical and pharmacologic properties of drugs. Clinically, the particle size of a drug can affect its release from dosage forms that are administered orally, parenterally, rectally and topically. The successful formulation of suspensions, emulsions and tablets; both physical stability and pharmacologic response also depends on the particle size achieved in the product.

Dispersions are unstable from the thermodynamic point of view; however, they can be kinetically stable over a large period of time, which determines their shelf life. This time span needs to be measured in order to ensure the best product quality to the final consumer. “Dispersion stability refers to the ability of a dispersion to resist change in its properties over time.” D.J. McClements.

Macroemulsions are dispersed liquid-liquid, thermodynamically unstable systems with particle sizes ranging from 1 to 100 μm, which, most often, do not form spontaneously. Macroemulsions scatter light effectively and therefore appear milky, because their droplets are greater than a wavelength of light. They are part of a larger family of emulsions along with miniemulsions. As with all emulsions, one phase serves as the dispersing agent. It is often called the continuous or outer phase. The remaining phase(s) are disperse or inner phase(s), because the liquid droplets are finely distributed amongst the larger continuous phase droplets. This type of emulsion is thermodynamically unstable, but can be stabilized for a period of time with applications of kinetic energy. Surfactants are used to reduce the interfacial tension between the two phases, and induce macroemulsion stability for a useful amount of time. Emulsions can be stabilized otherwise with polymers, solid particles or proteins.

Polyelectrolytes are charged polymers capable of stabilizing colloidal emulsions through electrostatic interactions. Their effectiveness can be dependent on molecular weight, pH, solvent polarity, ionic strength, and the hydrophilic-lipophilic balance (HLB). Stabilized emulsions are useful in many industrial processes, including deflocculation, drug delivery, petroleum waste treatment, and food technology.

Dispersion Technology Inc is a scientific instrument manufacturer located in Bedford Hills, New York. It was founded in 1996 by Philip Goetz and Dr. Andrei Dukhin. The company develops and sells analytical instruments intended for characterizing concentrated dispersions and emulsions, complying with the International Standards for acoustic particle sizing ISO 20998 and Electroacoustic zeta potential measurement ISO 13099.

The Baumann Skin Types system is a skin-type classification system defining 16 skin personalities. This classification system was developed in 2004 by University of Miami dermatology professor Leslie Baumann, to subdivide research participants into specific phenotypes. She assigns binary values to four characteristics, so defining sixteen "skin personalities", or "skin types". These have been used in genetic research aimed at identifying the genes that contribute to skin characteristics such as dryness, oiliness, aging, pigmentation, and sensitivity. The a survey-based typing system combines these individual skin attributes into 16 personalities that allow researchers to improve their ability to identify various skin phenotypes and use that knowledge for patient selection for clinical research trials and to recommend proper skincare ingredients and products. The classification system has been adopted by estheticians, dermatologists, consumers and retailers to match cosmeceutical ingredients and skin care products to specific skin types. The type assigned is determined by a self-completed questionnaire, marketed as the "Baumann Skin Type Indicator" (BSTI).

Leslie Baumann American dermatologist, author, and researcher

Leslie Baumann, M.D. is an American dermatologist, author, and researcher based in Miami, Florida. She founded the Cosmetic Dermatology Center at the University of Miami in 1997 and is the founder and CEO of the Baumann Cosmetic and Research Institute.

Cherry pit oil, also referred to as cherry kernel oil, is a seed oil that is derived from the pits of cherries. It is used for culinary purposes as a flavorant, as a fragrance and as an ingredient in cosmetics, such as lipstick.

References

  1. 1 2 3 David B. Troy, ed. (2005). Remington: The science and practice of pharmacy (21st ed.). Philadelphia, PA: Lippincott, Williams & Wilkins. p. 764. ISBN   9780781746731 . Retrieved 23 January 2014.
  2. 1 2 McClements, David Julian (1999). Food emulsions: principles, practice, and techniques (2nd ed.). Boca Raton, Fla.: CRC Press. p. 172. ISBN   9780849380082.
  3. André O. Barel; Marc Paye; Howard I. Maibach, eds. (2001). Handbook of Cosmetic Science and Technology. Hoboken: Informa Healthcare. p. 663. ISBN   9780824741396 . Retrieved 23 January 2014.
  4. Hibbott, H. W. (6 June 2016). Handbook of Cosmetic Science: An Introduction to Principles and Applications. ISBN   978-1-4831-8647-4. OCLC   952336962.
  5. Barel, André O; Paye, Marc; Maibach, Howard I., eds. (2001). Handbook of cosmetic science and technology. New York: Marcel Dekker. ISBN   0-585-40384-8. OCLC   50321224.
  6. Surfactants in cosmetics. Rhein, Linda D., Rieger, Martin M. (2nd, revised and expanded ed.). 29 September 2017. ISBN   978-1-351-41248-3. OCLC   1017979590.{{cite book}}: CS1 maint: others (link)
  7. Tadros, Tharwat F. (4 August 2011). Colloids in paints. ISBN   978-3-527-64160-4. OCLC   1180123305.
  8. Modern technology of paints, varnishes & lacquers. National Institute of Industrial Research (India) (2nd ed.). Delhi: Asia Pacific Business Press. 2007. ISBN   978-81-7833-088-4. OCLC   500577258.{{cite book}}: CS1 maint: others (link)
  9. Malshe, V. C. (2008). Basics of paint technology. Part 2: for undergraduate students and industrial practitioners. Sikchi, Meenal A. (First ed.). Mumbai, India. ISBN   978-81-903298-4-2. OCLC   905247395.
  10. Tadros, Tharwat F. (22 May 2018). Formulation Science and Technology. Volume 4, Agrochemicals, paints and coatings and food colloids. Berlin. ISBN   978-3-11-058800-2. OCLC   1037980115.
  11. Practical handbook of soybean processing and utilization. Erickson, David R. Champaign, Illinois. 25 August 2015. ISBN   978-0-12-804551-0. OCLC   919719609.{{cite book}}: CS1 maint: others (link)
  12. Berk, Zeki (5 July 2016). Citrus fruit processing. London, United Kingdom. ISBN   978-0-12-803148-3. OCLC   953455849.
  13. Saravacos, George D. (29 December 2015). Handbook of food processing equipment. Kostaropoulos, A. E. (Second ed.). Cham. ISBN   978-3-319-25020-5. OCLC   933900288.
  14. Berk, Zeki (13 February 2018). Food process engineering and technology (Third ed.). London. ISBN   978-0-12-812054-5. OCLC   1023575296.
  15. Pirro, Don M., 1955- (2001). Lubrication fundamentals. Wessol, A. A., Wills, J. George (2nd, revised and expanded ed.). New York: Marcel Dekker. ISBN   0-585-40441-0. OCLC   62794319.{{cite book}}: CS1 maint: multiple names: authors list (link)

See also