Compression Systems

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Compression Systems (formerly Cooper Compression / Cooper Energy Services / Cooper Turbocompressor / Cooper), one of five organizational groups within Cameron International Corporation, is a provider of reciprocating and centrifugal compression equipment and aftermarket parts and services. Reciprocating compression equipment is used throughout the energy industry by gas transmission companies, compression leasing companies, oil and gas producers and independent power producers. Integrally geared centrifugal compressors are used by customers around the world in a variety of industries such as air separation, auto making, glass blowing, PET, petrochemical and chemical. Reciprocating compression was sold to GE Oil and Gas in June 2014.

Reciprocating compressor

A reciprocating compressor or piston compressor is a positive-displacement compressor that uses pistons driven by a crankshaft to deliver gases at high pressure.

Centrifugal compressor

Centrifugal compressors, sometimes called radial compressors, are a sub-class of dynamic axisymmetric work-absorbing turbomachinery.

GE Oil and Gas

GE Oil & Gas was a subsidiary of the American multinational conglomerate corporation General Electric that is now part of Baker Hughes, a GE company. Headquartered in London, United Kingdom, the company supplies equipment for the global oil and gas industry, used in applications across all segments of the oil and gas value chain, including drilling, subsea and offshore, onshore, LNG, distributed gas, pipeline and storage, refinery and petrochemical.

Contents

History

Compression Systems began in 1833 when Charles and Elias Cooper established a foundry in Mt. Vernon, Ohio. "Cooper", as it was known, was licensed to produce the Corliss steam engine in 1869 and entered the production of natural gas internal combustion engines in 1900. In 1929, Cooper merged with Bessemer Gas Engine Company, which was founded in Grove City, Pennsylvania, in 1899. In 1958, Cooper diversified into the controls industry with the establishment of the En-Tronic Controls Group. Five years later, the company acquired the Ajax Engine Company, founded in 1877, and the Pennsylvania Process, founded to manufacture compressors in 1920. [1]

Mount Vernon, Ohio City in Ohio, United States

Mount Vernon is a city in Knox County, Ohio, United States. It is located 40 miles northeast of Columbus. The population was 16,990 at the 2010 census. It is the county seat of Knox County.

Ohio State of the United States of America

Ohio is a Midwestern state in the Great Lakes region of the United States. Of the fifty states, it is the 34th largest by area, the seventh most populous, and the tenth most densely populated. The state's capital and largest city is Columbus.

Corliss steam engine

A Corliss steam engine is a steam engine, fitted with rotary valves and with variable valve timing patented in 1849, invented by and named after the American engineer George Henry Corliss of Providence, Rhode Island.

In 1965, the company branched out into electrical, automotive and tools and hardware industries. Two years later, it moved its headquarters to Houston and in 1968 began the Cooper Rolls joint venture with Rolls-Royce to market gas turbines. [2]

Rolls-Royce Limited 1906-1987 automobile and aerospace manufacturer in the United Kingdom

Rolls-Royce was a British luxury car and later an aero engine manufacturing business established in 1904 by the partnership of Charles Rolls and Henry Royce. Building on Royce's reputation established with his cranes they quickly developed a reputation for superior engineering by manufacturing the "best car in the world". The First World War brought them into manufacturing aero engines. Joint development of jet engines began in 1940 and they entered production.

Gas turbine Type of internal combustion engine

A gas turbine, also called a combustion turbine, is a type of continuous combustion, internal combustion engine. There are three main components:

  1. An upstream rotating gas compressor;
  2. A downstream turbine on the same shaft;
  3. A combustion chamber or area, called a combustor, in between 1. and 2. above.

1987 marked the acquisition of Joy Industrial Compressor Group, founded in 1955 in Buffalo, New York, which was renamed Cooper Turbocompressor as part of Cooper Compression. One year later, Cooper acquired Enterprise Engine after market services business. [2]

Buffalo, New York City in Western New York

Buffalo is the second largest city in the U.S. state of New York and the largest city in Western New York. As of July 2016, the population was 256,902. The city is the county seat of Erie County and a major gateway for commerce and travel across the Canada–United States border, forming part of the bi-national Buffalo Niagara Region.

New York (state) State of the United States of America

New York is a state in the Northeastern United States. New York was one of the original Thirteen Colonies that formed the United States. With an estimated 19.54 million residents in 2018, it is the fourth most populous state. To distinguish the state from the city in the state with the same name, it is sometimes called New York State.

In 1999, the rotating compressor business was sold to Rolls-Royce and Cooper Energy Services merged with Nickles Industrial Manufacturing and purchased Elliot Turbocharger Group, Inc. [2]

In 2001, Cooper Energy Services and Cooper Turbocompresor combined to form Cooper Compression, which was later named Compression Systems in 2005. [2]

Compression System brands

Reciprocating compressors

Ajax Engines

Cooper Bessemer integral engines

Superior Engines & Compressors

Turbine Specialties Engine Turbochargers (TSI)

Compression Specialties (CSI)

Texcentric Compressor Valves

Enterprise Engine enterprise power engines and separable compressors

Pennsylvania Process Separable Compressors

Centrifigul plant air compressors

Turbo Air

Joy Compressor

Centrifugal engineered air and process gas compressors

MSG

Turbo Air

Related Research Articles

Turbocharger In piston engines

A turbocharger, colloquially known as a turbo, is a turbine-driven forced induction device that increases an internal combustion engine's efficiency and power output by forcing extra compressed air into the combustion chamber. This improvement over a naturally aspirated engine's power output is due to the fact that the compressor can force more air—and proportionately more fuel—into the combustion chamber than atmospheric pressure alone.

Compressor Mechanical device that increases the pressure of a gas by reducing its volume

A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.

Forced induction is the process of delivering compressed air to the intake of an internal combustion engine. A forced induction engine uses a gas compressor to increase the pressure, temperature and density of the air. An engine without forced induction is considered a naturally aspirated engine.

This article outlines the important developments in the history of the development of the air-breathing (duct) jet engine. Although the most common type, the gas turbine powered jet engine, was certainly a 20th-century invention, many of the needed advances in theory and technology leading to this invention were made well before this time.

Turbomachinery machines that transfer energy between a rotor and a fluid

Turbomachinery, in mechanical engineering, describes machines that transfer energy between a rotor and a fluid, including both turbines and compressors. While a turbine transfers energy from a fluid to a rotor, a compressor transfers energy from a rotor to a fluid.

Twincharger refers to a compound forced induction system used on some piston-type internal combustion engines. It is a combination of an exhaust-driven turbocharger and a mechanically-driven supercharger, each mitigating the weaknesses of the other. A mechanically-driven supercharger offers exceptional response and low-rpm performance as it does not rely on pressurization of the exhaust manifold. A turbocharger sized to move a large volume of air tends to respond slowly to throttle input while a smaller, faster-responding turbo may fail to deliver suffcient volume through an engines upper RPM range. The unacceptable lag time endemic to a large turbocharger is effectively neutralized when combined with a supercharger which tends to generate substantial boost pressure much faster in response to throttle input. The end result being a zero-lag powerband with high torque at lower engine speeds and increased power at the upper end. Twincharging is therefore desirable for small-displacement motors, especially those with a large operating rpm, since they can take advantage of an artificially broad torque band over a large speed range.

Gas turbine engine compressors

As the name suggests, gas turbine engine compressors provide the compression part of the gas turbine engine thermodynamic cycle. There are three basic categories of gas turbine engine compressor: axial compressor, centrifugal compressor and mixed flow compressor. A fourth, unusual, type is the free-piston gas generator, which combines the functions of compressor and combustion chamber in one unit.

Supercharger air compressor for an internal combustion engine

A supercharger is an air compressor that increases the pressure or density of air supplied to an internal combustion engine. This gives each intake cycle of the engine more oxygen, letting it burn more fuel and do more work, thus increasing power.

Elliott Company

Elliott Company designs, manufactures, installs, and services turbo-machinery for prime movers and rotating machinery. Headquartered in Jeannette, Pennsylvania, Elliott Company is a wholly owned subsidiary of the Japan-based company, Ebara Corporation, and is a unit of Elliott Group, Ebara Corporation's worldwide turbomachinery business. Elliott Group employs more than 2000 employees worldwide at 32 locations, with approximately 900 in Jeannette.

Turbo-compound engine Reciprocating engine combined with a blowdown turbine

A turbo-compound engine is a reciprocating engine that employs a turbine to recover energy from the exhaust gases. Instead of using that energy to drive a turbocharger as found in many high-power aircraft engines, the energy is instead sent to the output shaft to increase the total power delivered by the engine. The turbine is usually mechanically connected to the crankshaft, as on the Wright R-3350 Duplex-Cyclone, but electric and hydraulic power recovery systems have been investigated as well.

Ajax Engines

Ajax is a brand of integral engine / compressor manufactured by the Compression Systems group of Cameron corporation. Ajax is the oldest continuous engine product line manufactured in the United States and has been utilized in the oil and gas industry for 130 years.

Joy Compressors were first introduced in 1955 when the Joy Manufacturing Company hired four engineers and set them up in an office over a hardware store in Western New York. Within a short period of time, a farmer's field in Cheektowaga, New York was purchased for a test site. The early years were spent in R&D with the development of various types of turbo machinery including gas turbines, steam turbines, axial flow compressors, in-line centrifugal compressors and integral gear centrifugal compressors.

Cooper Bessemer

Cooper-Bessemer refers to the Cooper-Bessemer Corporation and the Cooper-Bessemer brand of industrial engines and compressors, manufactured in Mount Vernon, Ohio. The Cooper-Bessemer Corporation was formed when C. & G. Cooper and the Bessemer Gas Engine Company merged in 1929. In 1965, the company was renamed to Cooper Industries and relocated to Houston, Texas. In the 1990s, Cooper Industries' Petroleum and Industrial Equipment Group was spun off to become Cooper Cameron Corporation, known today as the Compression Systems group of Cameron International Corporation.

Between 1936 and 1940 Alan Arnold Griffith designed a series of turbine engines that were built under the direction of Hayne Constant at the Royal Aircraft Establishment (RAE). The designs were advanced for the era, typically featuring a "two-spool" layout with high- and low-pressure compressors that individually had more stages than typical engines of the era. Although advanced, the engines were also difficult to build, and only the much simpler "Freda" design would ever see production, as the Metrovick F.2 and later the Armstrong Siddeley Sapphire. Much of the pioneering work would be later used in Rolls-Royce designs, starting with the hugely successful Rolls-Royce Avon.

A compressor station is a facility which helps the transportation process of natural gas from one location to another. Natural gas, while being transported through a gas pipeline, needs to be constantly pressurized at intervals of 40 to 100 miles. Siting is dependent on terrain, and the number of gas wells in the vicinity. Frequent elevation changes and a greater number of gas wells will require more compressor stations.

Nimonic is a registered trademark of Special Metals Corporation that refers to a family of nickel-based high-temperature low creep superalloys. Nimonic alloys typically consist of more than 50% nickel and 20% chromium with additives such as titanium and aluminium.

MAN Energy Solutions

MAN Energy Solutions is a multinational company based in Augsburg, Germany that produces large-bore diesel engines and turbomachinery for marine and stationary applications, as marine propulsion systems, power plant applications and turbochargers. The company was formed in 2010 from the merger of MAN Diesel and MAN Turbo. MAN Energy Solutions is a subsidiary of the German carmaker Volkswagen Group.

Cameron International oilfield services company

Cameron International Corporation is a Schlumberger company and a global provider of pressure control, processing, flow control and compression systems as well as project management and aftermarket services for the oil and gas and process industries. It employs approximately 23,000 people and is headquartered in Park Towers South, Houston, Texas. In 2006 Cooper Cameron was officially renamed "Cameron."

References

  1. Keller, David N. (1983). Cooper Industries 1833-1983. Ohio University Press. ISBN   0-8214-0751-1.
  2. 1 2 3 4 Cameron History [ permanent dead link ]