Cross-bolted bearing

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A cross-bolted bearing is a bearing, usually a crankshaft main bearing of a piston engine. Most bearing caps are retained by two bolts, one on each side of the bearing journal, and parallel to the cylinder axis (or, on vee engines, parallel to an axis bisecting the vee angle). A cross-bolted bearing has one or more additional bolts, at right-angles to both the cylinder and crankshaft axes. These bolts may be either a single through bolt passing through the crankcase from one side to the other, or else two blind bolts threaded into the bearing cap from each side.

Crankshaft

A crankshaft—related to crank—is a mechanical part able to perform a conversion between reciprocating motion and rotational motion. In a reciprocating engine, it translates reciprocating motion of the piston into rotational motion; whereas in a reciprocating compressor, it converts the rotational motion into reciprocating motion. In order to do the conversion between two motions, the crankshaft has "crank throws" or "crankpins", additional bearing surfaces whose axis is offset from that of the crank, to which the "big ends" of the connecting rods from each cylinder attach.

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings. The bearings hold the crankshaft in place and prevent the forces created by the piston and transmitted to the crankshaft by the connecting rods from dislodging the crankshaft, instead forcing the crank to convert the reciprocating movement into rotation.

Cross-bolting has two advantages: it couples the two sides of the crankcase together, making it stiffer overall and less prone to twisting. Secondly it helps to hold the bearing cap down against the downward force from the piston. This second advantage is usually only possible with blind bolts, as the dowel effect of a through bolt is less effective.

Crankcase

A crankcase is the housing for the crankshaft in a reciprocating internal combustion engine. The enclosure forms the largest cavity in the engine and is located below the cylinder(s), which in a multicylinder engine is usually integrated into one or several cylinder blocks. Crankcases have often been discrete parts, but more often they are integral with the cylinder bank(s), forming an engine block. Nevertheless, the area around the crankshaft is still usually called the crankcase. Crankcases and other basic engine structural components are typically made of cast iron or cast aluminium via sand casting. Today the foundry processes are usually highly automated, with a few skilled workers to manage the casting of thousands of parts.

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