Cyclic stress

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Cyclic stress is the distribution of forces (aka stresses) that change over time in a repetitive fashion. As an example, consider one of the large wheels used to drive an aerial lift such as a ski lift. The wire cable wrapped around the wheel exerts a downward force on the wheel and the drive shaft supporting the wheel. Although the shaft, wheel, and cable move, the force remains nearly vertical relative to the ground. Thus a point on the surface of the drive shaft will undergo tension when it is pointing towards the ground and compression when it is pointing to the sky.

Aerial lift Cable transport in which passenger containers are hauled above the ground by means of one or more cables

An aerial lift (US), also known as a cable car, is a means of cable transport in which cabins, cars, gondolas or open chairs are hauled above the ground by means of one or more cables. Aerial lift systems are frequently employed in mountainous territory where roads are relatively difficult to build and use, and have seen extensive use in mining. Aerial lift systems are relatively easy to move, and are and have been used to cross rivers and ravines. In more recent times, the cost-effectiveness and flexibility of aerial lifts has seen an increase of gondola lift being integrated into urban public transport systems.

Ski lift Transport device that carries skiers up a hill

A ski lift is a mechanism for transporting skiers up a hill. Ski lifts are typically a paid service at ski resorts. The first ski lift was built in 1908 by German Robert Winnerbalder in Schollach/Eisenbach, Hochschwarzwald.

Wire rope rope made from wire

Wire rope is several strands of metal wire twisted into a helix forming a composite "rope", in a pattern known as "laid rope". Larger diameter wire rope consists of multiple strands of such laid rope in a pattern known as "cable laid".

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Types of cyclic stress

Cyclic stress is frequently encountered in rotating machinery where a bending moment is applied to a rotating part. This is called a cyclic bending stress and the aerial lift above is a good example. However, cyclic axial stresses and cyclic torsional stresses also exist. An example of cyclic axial stress would be a bungee cord (see bungee jumping), which must support the mass of people as they jump off structures such as bridges. When a person reaches the end of a cord, the cord deflects elastically and stops the person's descent. This creates a large axial stress in the cord. A fraction of the elastic potential energy stored in the cord is typically transferred back to the person, throwing the person upwards some fraction of the distance he or she fell. The person then falls on the cord again, inducing stress in the cord. This happens multiple times per jump. The same cord is used for several jumps, creating cyclical stresses in the cord that could eventually cause failure if not replaced.

Bending moment

A bending moment is the reaction induced in a structural element when an external force or moment is applied to the element causing the element to bend. The most common or simplest structural element subjected to bending moments is the beam. The diagram shows a beam which is simply supported at both ends. Simply supported means that each end of the beam can rotate; therefore each end support has no bending moment. The ends can only react to the shear loads. Other beams can have both ends fixed; therefore each end support has both bending moment and shear reaction loads. Beams can also have one end fixed and one end simply supported. The simplest type of beam is the cantilever, which is fixed at one end and is free at the other end. In reality, beam supports are usually neither absolutely fixed nor absolutely rotating freely.

Bungee jumping activity that involves jumping from a tall structure while connected to a large elastic cord

Bungee jumping is an activity that involves jumping from a tall structure while connected to a large elastic cord. The tall structure is usually a fixed object, such as a building, bridge or crane; but it is also possible to jump from a movable object, such as a hot-air-balloon or helicopter, that has the ability to hover above the ground. The thrill comes from the free-falling and the rebound. When the person jumps, the cord stretches and the jumper flies upwards again as the cord recoils, and continues to oscillate up and down until all the kinetic energy is dissipated.

Cyclic stress and material failure

When cyclic stresses are applied to a material, even though the stresses do not cause plastic deformation, the material may fail due to fatigue. Fatigue failure is typically modeled by decomposing cyclic stresses into mean and alternating components. Mean stress is the time average of the principal stress. The definition of alternating stress varies between different sources. It is either defined as the difference between the minimum and the maximum stress, or the difference between the mean and maximum stress. [1] [2] Engineers try to design mechanisms whose parts are subjected to a single type (bending, axial, or torsional) of cyclic stress because this more closely matches experiments used to characterize fatigue failure in different materials.

In materials science, fatigue is the weakening of a material caused by repeatedly applied loads. It is the progressive and localized structural damage that occurs when a material is subjected to cyclic loading. The nominal maximum stress values that cause such damage may be much less than the strength of the material typically quoted as the ultimate tensile stress limit, or the yield stress limit.

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Coupling device used to connect two shafts together at their ends for the purpose of transmitting power

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Axle central shaft for a rotating wheel or gear

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Strength of materials, also called mechanics of materials, is a subject which deals with the behavior of solid objects subject to stresses and strains. The complete theory began with the consideration of the behavior of one and two dimensional members of structures, whose states of stress can be approximated as two dimensional, and was then generalized to three dimensions to develop a more complete theory of the elastic and plastic behavior of materials. An important founding pioneer in mechanics of materials was Stephen Timoshenko.

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Drive shaft mechanical component for transmitting torque and rotation

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Shear wall structural system composed of braced panels (also known as shear panels) to counter the effects of lateral load acting on a structure

In structural engineering, a shear wall is a vertical element of a seismic force resisting system that is designed to resist in-plane lateral forces, typically wind and seismic loads. In many jurisdictions, the International Building Code and International Residential Code govern the design of shear walls.

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Reverse bungee

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Fatigue limit

Fatigue limit, endurance limit, and fatigue strength are all expressions used to describe a property of materials: the amplitude of cyclic stress that can be applied to the material without causing fatigue failure. Ferrous alloys and titanium alloys have a distinct limit, called the endurance limit, which is the amplitude of completely reversed bending stress below which there appears to be no number of cycles that will cause failure. Other structural metals such as aluminium and copper do not have a distinct limit and will eventually fail even from small stress amplitudes. In these cases, the term endurance strength is used. Endurance strength is defined as the maximum value of completely reversed bending stress that a material can withstand for a finite number of cycles without a fatigue failure.

Plastic bending

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Swashplate

A swashplate, invented by Anthony George Maldon Michell in 1917, is a device used in mechanical engineering to translate the motion of a rotating shaft into reciprocating motion, or vice versa. The working principles is similar to crankshaft, Scotch yoke, or wobble/nutator/Z-crank drives, in engine designs. It was originally invented to replace a crankshaft, and is one of the most popular concepts used in crankless engines.

A string potentiometer is a transducer used to detect and measure linear position and velocity using a flexible cable and spring-loaded spool. Other common names include "string pot", "cable-extension transducer", "draw wire sensor", and "yo-yo sensor".

Rowing cycle

A rowing cycle is a wheeled vehicle propelled by a rowing motion of the body. Steering, braking, and shifting are usually done by the handlebars. Feet are on symmetrical foot rests, as opposed to rotating pedals. Unlike many rowing boats, the rider faces forward. Rowing cycles exist in numerous designs, particularly with respect to frames and drive mechanisms. Commercial production numbers for rowing cycles are small compared to that of standard bicycles.

The balancing of rotating bodies is important to avoid vibration. In heavy industrial machines such as gas turbines and electric generators, vibration can cause catastrophic failure, as well as noise and discomfort. In the case of a narrow wheel, balancing simply involves moving the center of gravity to the centre of rotation. For a system to be in complete balance both force and couple polygons should be closed.in order to prevent the effect of centrifugal force..

Polymer fracture is the study of the fracture surface of an already failed material to determine the method of crack formation and extension in polymers both fiber reinforced and otherwise. Failure in polymer components can occur at relatively low stress levels, far below the tensile strength because of four major reasons: long term stress or creep rupture, cyclic stresses or fatigue, the presence of structural flaws and stress-cracking agents. Formations of submicroscopic cracks in polymers under load have been studied by x ray scattering techniques and the main regularities of crack formation under different loading conditions have been analyzed. The low strength of polymers compared to theoretically predicted values are mainly due to the many microscopic imperfections found in the material. These defects namely dislocations, crystalline boundaries, amorphous interlayers and block structure can all lead to the non-uniform distribution of mechanical stress.

A nickel titanium (NiTi) rotary file is an engine-driven tapered and pointed endodontic instrument made of nickel titanium alloy with cutting edges used to mechanically shape and prepare the root canals during endodontic therapy or to remove the root canal obturating material while performing retreatment. The first NiTi file was introduced to the market in 1991. Superelasticity and shape memory are the properties that make Niti files very flexible. The high flexibility of Niti files makes them superior to stainless steel files for the purpose of rotary root canal preparation. The use of NiTi rotary files in dentistry is a common practice.

References

  1. Lalanne, Christian. Mechanical Vibration and Shock, Fatigue Damage. John Wiley & Sons, 2010. p. 6. Retrieved 15 June 2012.
  2. S. S. Manson; Gary R. Halford. Fatigue And Durability of Structural Materials. ASM International, 2006. p. 83. Retrieved 15 June 2012.