Degree of reaction

Last updated

In turbomachinery, degree of reaction or reaction ratio (R) is defined as the ratio of the static pressure rise in the rotating blades of a compressor (or drop in turbine blades) to the static pressure rise in the compressor stage (or drop in a turbine stage). Alternatively it is the ratio of static enthalpy change in the rotor to the static enthalpy change in the stage.

Contents

Degree of reaction (R) is an important factor in designing the blades of a turbine, compressors, pumps and other turbo-machinery.

Various definitions exist in terms of enthalpies, pressures or flow geometry of the device. In case of turbines, both impulse and reaction machines, Degree of reaction (R) is defined as the ratio of energy transfer by the change in static head to the total energy transfer in the rotor i.e. [1]

.

For a gas turbine or compressor it is defined as the ratio of isentropic heat drop in the moving blades (i.e. the rotor) to the sum of the isentropic heat drops in the fixed blades (i.e. the stator) and the moving blades i.e.

.

In pumps, degree of reaction deals in static and dynamic head. Degree of reaction is defined as the fraction of energy transfer by change in static head to the total energy transfer in the rotor i.e.

.

Relation

Most turbo machines are efficient to a certain degree and can be approximated to undergo isentropic process in the stage. Hence from ,

Figure 1. Enthalpy vs. Entropy diagram for stage flow in turbine Enthalpy vs. Entropy diagram for stage flow in turbine..jpg
Figure 1. Enthalpy vs. Entropy diagram for stage flow in turbine

it is easy to see that for isentropic process ∆H ≃ ∆P. Hence it can be implied

The same can be expressed mathematically as: [2]

Where 1 to 3ss in Figure 1 represents the isentropic process beginning from stator inlet at 1 to rotor outlet at 3. And 2 to 3s is the isentropic process from rotor inlet at 2 to rotor outlet at 3. The velocity triangle [2] (Figure 2.) for the flow process within the stage represents the change in fluid velocity as it flows first in the stator or the fixed blades and then through the rotor or the moving blades. Due to the change in velocities there is a corresponding pressure change.

Figure 2. Velocity Triangle for fluid flow in turbine Velocity Triangle.jpg
Figure 2. Velocity Triangle for fluid flow in turbine

Another useful definition used commonly uses stage velocities as: [2]

is the enthalpy drop in the rotor and [2]

is the total enthalpy drop. The degree of reaction is then expressed as [3]

For axial machines , then [3]

The degree of reaction can also be written in terms of the geometry of the turbomachine as obtained by [2]

where is the vane angle of rotor outlet and is the vane angle of stator outlet. In practice is substituted as ϕ and [2] as giving The degree of reaction now depends only on ϕ and which again depend on geometrical parameters β3 and β2 i.e. the vane angles of stator outlet and rotor outlet. Using the velocity triangles degree of reaction can be derived as: [3]

This relation is again very useful when the rotor blade angle and rotor vane angle are defined for the given geometry.

Choice of reaction (R) and effect on efficiency

Figure 3. Influence of reaction on total-to-static efficiency with fixed value of stage loading factor Influence of reaction on total to static efficiency..jpg
Figure 3. Influence of reaction on total-to-static efficiency with fixed value of stage loading factor

The Figure 3 [4] alongside shows the variation of total-to-static efficiency at different blade loading coefficient with the degree of reaction. The governing equation is written as

where is the stage loading factor. The diagram shows the optimization of total - to - static efficiency at a given stage loading factor, by a suitable choice of reaction. It is evident from the diagram that for a fixed stage loading factor that there is a relatively small change in total-to-static efficiency for a wide range of designs.

50% reaction

The degree of reaction contributes to the stage efficiency and thus used as a design parameter. Stages having 50% degree of reaction are used where the pressure drop is equally shared by the stator and the rotor for a turbine.

Figure 4. Velocity triangle for Degree of Reaction = 1/2 in a turbine Velocity triangle for Degree of Reaction = 1/2 in a turbine.jpg
Figure 4. Velocity triangle for Degree of Reaction = 1/2 in a turbine

This reduces the tendency of boundary layer separation from the blade surface avoiding large stagnation pressure losses.

If R= 12 then from the relation of degree of reaction,|C| α2 = β3 and the velocity triangle (Figure 4.) is symmetric. The stage enthalpy gets equally distributed in the stage (Figure 5.) . In addition the whirl components are also the same at the inlet of rotor and diffuser.

Figure 5. Stage enthalpy diagram for degree of reaction = 1/2 in a turbine and pump. Stage enthalpy diagram for Degree of Reaction (R) = 1/2 in a turbine and pump..jpg
Figure 5. Stage enthalpy diagram for degree of reaction = 1⁄2 in a turbine and pump.
Figure 6. Stage enthalpy for Reaction less than half Stage enthalpy for Reaction less than 50%25 in a compressor.jpg
Figure 6. Stage enthalpy for Reaction less than half

Reaction less than 50%

Stage having reaction less than half suggest that pressure drop or enthalpy drop in the rotor is less than the pressure drop in the stator for the turbine. The same follows for a pump or compressor as shown in Figure 6. From the relation for degree of reaction, |C| α2 > β3.

Figure 7. Velocity triangle for reaction more than 50%. Velocity triangle for Reaction more than 50%25..jpg
Figure 7. Velocity triangle for reaction more than 50%.

Reaction more than 50%

Stage having reaction more than half suggest that pressure drop or enthalpy drop in the rotor is more than the pressure drop in the stator for the turbine. The same follows for a pump or compressor. From the relation for degree of reaction,|C| α2 < β3 which is also shown in corresponding Figure 7.

Reaction = zero

This is special case used for impulse turbine which suggest that entire pressure drop in the turbine is obtained in the stator. The stator performs a nozzle action converting pressure head to velocity head. It is difficult to achieve adiabatic expansion in the impulse stage, i.e. expansion only in the nozzle, due to irreversibility involved, in actual practice. Figure 8 shows the corresponding enthalpy drop for the reaction = 0 case.

Figure 8. Stage enthalpy for degree of reaction =0 in a turbine Stage enthalpy for degree of reaction =0 in a turbine..jpg
Figure 8. Stage enthalpy for degree of reaction =0 in a turbine

Related Research Articles

<span class="mw-page-title-main">Steam turbine</span> Machine that uses steam to rotate a shaft

A steam turbine is a machine that extracts thermal energy from pressurized steam and uses it to do mechanical work on a rotating output shaft. Its modern manifestation was invented by Charles Parsons in 1884. Fabrication of a modern steam turbine involves advanced metalwork to form high-grade steel alloys into precision parts using technologies that first became available in the 20th century; continued advances in durability and efficiency of steam turbines remains central to the energy economics of the 21st century.

<span class="mw-page-title-main">Turbine</span> Rotary mechanical device that extracts energy from a fluid flow

A turbine is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced can be used for generating electrical power when combined with a generator. A turbine is a turbomachine with at least one moving part called a rotor assembly, which is a shaft or drum with blades attached. Moving fluid acts on the blades so that they move and impart rotational energy to the rotor. Early turbine examples are windmills and waterwheels.

<span class="mw-page-title-main">Centrifugal compressor</span> Sub-class of dynamic axisymmetric work-absorbing turbomachinery

Centrifugal compressors, sometimes called impeller compressors or radial compressors, are a sub-class of dynamic axisymmetric work-absorbing turbomachinery.

<span class="mw-page-title-main">Isentropic process</span> Thermodynamic process that is reversible and adiabatic

An isentropic process is an idealized thermodynamic process that is both adiabatic and reversible. The work transfers of the system are frictionless, and there is no net transfer of heat or matter. Such an idealized process is useful in engineering as a model of and basis of comparison for real processes. This process is idealized because reversible processes do not occur in reality; thinking of a process as both adiabatic and reversible would show that the initial and final entropies are the same, thus, the reason it is called isentropic. Thermodynamic processes are named based on the effect they would have on the system. Even though in reality it is not necessarily possible to carry out an isentropic process, some may be approximated as such.

<span class="mw-page-title-main">Compressor</span> Machine to increase pressure of gas by reducing its volume

A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.

<span class="mw-page-title-main">Francis turbine</span> Type of water turbine

The Francis turbine is a type of water turbine. It is an inward-flow reaction turbine that combines radial and axial flow concepts. Francis turbines are the most common water turbine in use today, and can achieve over 95% efficiency.

<span class="mw-page-title-main">Axial compressor</span> Machine for continuous flow gas compression

An axial compressor is a gas compressor that can continuously pressurize gases. It is a rotating, airfoil-based compressor in which the gas or working fluid principally flows parallel to the axis of rotation, or axially. This differs from other rotating compressors such as centrifugal compressor, axi-centrifugal compressors and mixed-flow compressors where the fluid flow will include a "radial component" through the compressor.

<span class="mw-page-title-main">Turbomachinery</span> Machine for exchanging energy with a fluid

Turbomachinery, in mechanical engineering, describes machines that transfer energy between a rotor and a fluid, including both turbines and compressors. While a turbine transfers energy from a fluid to a rotor, a compressor transfers energy from a rotor to a fluid. It is an important application of fluid mechanics.

<span class="mw-page-title-main">Axial-flow pump</span> Type of pump consisting of a propeller in a pipe

An axial-flow pump, or AFP, is a common type of pump that essentially consists of a propeller in a pipe. The propeller can be driven directly by a sealed motor in the pipe or by electric motor or petrol/diesel engines mounted to the pipe from the outside or by a right-angle drive shaft that pierces the pipe.

<span class="mw-page-title-main">Radial turbine</span>

A radial turbine is a turbine in which the flow of the working fluid is radial to the shaft. The difference between axial and radial turbines consists in the way the fluid flows through the components. Whereas for an axial turbine the rotor is 'impacted' by the fluid flow, for a radial turbine, the flow is smoothly orientated perpendicular to the rotation axis, and it drives the turbine in the same way water drives a watermill. The result is less mechanical stress which enables a radial turbine to be simpler, more robust, and more efficient when compared to axial turbines. When it comes to high power ranges the radial turbine is no longer competitive and the efficiency becomes similar to that of the axial turbines.

The Euler pump and turbine equations are the most fundamental equations in the field of turbomachinery. These equations govern the power, efficiencies and other factors that contribute to the design of turbomachines. With the help of these equations the head developed by a pump and the head utilised by a turbine can be easily determined. As the name suggests these equations were formulated by Leonhard Euler in the eighteenth century. These equations can be derived from the moment of momentum equation when applied for a pump or a turbine.

Compressor characteristic is a mathematical curve that shows the behaviour of a fluid going through a dynamic compressor. It shows changes in fluid pressure, temperature, entropy, flow rate etc.) with the compressor operating at different speeds.

Stage Loading is a measure of the load on a turbomachinery stage, be it a part of a compressor, fan or turbine.

Compounding of steam turbines is a method of extracting steam energy in multiple stages rather than in a single stage in a steam turbine. A compounded steam turbine has multiple stages with more than one set of nozzles and rotors. These are arranged in series, either keyed to the common shaft or fixed to the casing. The result of this arrangement allows either the steam pressure or the jet velocity to be absorbed by the turbine in a number of stages.

Blade element momentum theory is a theory that combines both blade element theory and momentum theory. It is used to calculate the local forces on a propeller or wind-turbine blade. Blade element theory is combined with momentum theory to alleviate some of the difficulties in calculating the induced velocities at the rotor.

In turbomachinery, the slip factor is a measure of the fluid slip in the impeller of a compressor or a turbine, mostly a centrifugal machine. Fluid slip is the deviation in the angle at which the fluid leaves the impeller from the impeller's blade/vane angle. Being quite small in axial impellers, slip is a very important phenomenon in radial impellers and is useful in determining the accurate estimation of work input or the energy transfer between the impeller and the fluid, rise in pressure and the velocity triangles at the impeller exit.

An axial fan is a type of fan that causes gas to flow through it in an axial direction, parallel to the shaft about which the blades rotate. The flow is axial at entry and exit. The fan is designed to produce a pressure difference, and hence force, to cause a flow through the fan. Factors which determine the performance of the fan include the number and shape of the blades. Fans have many applications including in wind tunnels and cooling towers. Design parameters include power, flow rate, pressure rise and efficiency.

An axial turbine is a turbine in which the flow of the working fluid is parallel to the shaft, as opposed to radial turbines, where the fluid runs around a shaft, as in a watermill. An axial turbine has a similar construction as an axial compressor, but it operates in the reverse, converting flow of the fluid into rotating mechanical energy.

Three-dimension losses and correlation in turbomachinery refers to the measurement of flow-fields in three dimensions, where measuring the loss of smoothness of flow, and resulting inefficiencies, becomes difficult, unlike two-dimensional losses where mathematical complexity is substantially less.

<span class="mw-page-title-main">Blade solidity</span>

Blade solidity is an important design parameter for the axial flow impeller and is defined as the ratio of blade chord length to spacing.

References

  1. Peng, William W., Fundamentals of turbomachinery, John Wiley, 2008
  2. 1 2 3 4 5 6 S.M, Yahya, Turbines, Compressors and Fans, 4th ed. McGraw,2011
  3. 1 2 3 Dixon, S. L., Fluid Mechanics and Thermodynamics of Turbo-machinery, 5th ed. Elsevier,2011.
  4. Shapiro, A. H., Soderberg, C. R., Stenning, A. H., Taylor, E. S. and Horlock, J. H. (1957). Notes on Turbomachinery. Department of Mechanical Engineering, Massachusetts Institute of Technology.

Further reading and works referred to