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A down-the-hole drill, usually called DTH by most professionals, is basically a jackhammer screwed on the bottom of a drill string. The fast hammer action breaks hard rock into small cuttings and dust that are evacuated by a fluid (air, water or drilling mud). The DTH hammer is one of the fastest ways to drill hard rock. The system is thought to have been invented independently by Stenuick Frères in Belgium and Ingersoll Rand in the USA in the mid-1950s.
DTH is short for “down-the-hole”. Since the DTH method was originally developed to drill large-diameter holes downwards in surface-drilling applications, its name originated from the fact that the percussion mechanism followed the bit down into the hole. Applications were later found for the DTH method underground, where the direction of drilling is generally upwards instead of downwards.
In DTH drilling, the percussion mechanism – commonly called the hammer – is located directly above the drill bit. The drill pipes transmit the necessary feed force and rotation to the hammer and the bit, along with the fluid (air, water or drilling mud) used to actuate the hammer and flush the cuttings. The drill pipes are added to the drill string successively behind the hammer as the hole gets deeper.
The hammer is fully fluid actuated. It is composed of two mobile parts: a valve, controlling the flow and a piston that strikes on an impact surface directly linked to the bit. The hammer body gives straight and stable guidance of the drill bit.
There are three types of hammers, depending on the actuation fluid:
A pneumatic tool is first thought to have been used for rock drilling in 1844. Many quarries used hand held tools that required the driller to suspend himself from a rope over the quarry face in order to place the drill hole in the required position. This system used small diameter holes and was not only terribly inefficient, but very dangerous due to flying rock as a result of the inaccuracy of the drilled borehole.
Some quarries used primitive top hammer machines that carried the jackhammer on a mast - the slenderness of the drill rods working with a relatively large diameter drill bit caused bore holes to deviate which sometimes meant that a bore hole might finish dangerously close to its neighbour or indeed be closer to the face of the quarry than had been intended. In any event boreholes that are not aligned correctly which are then loaded with high explosive can be extremely dangerous, resulting in rock being projected beyond the intended site.
Larger quarries used big rotary machines that required huge amounts of down thrust and high rotation speeds to drive the tri-cone bit hard enough to crush the rock. This system could not be successfully used for holes below 6 inches (150mm) and the machines were very expensive to buy and to run. Another system in use was the very primitive cable tool machine (or bash and splash as it was known by the drillers) which caused a heavy bar and chisel to be lifted and dropped on the rock to crush it whilst water was introduced to create a slurry, which in the process, enabled the hole to be drilled. This system could not guarantee a finished hole size and only pure vertical holes could be drilled as the system basically relied on gravity. Debris from the hole was baled out using a baling tube with a clack valve, which was periodically dropped on a winch to capture the slurry, which was then brought to the top of the hole to be discharged.
It was only when the DTH system came along that many of the problems associated with the other systems were overcome - with the DTH system the energy source is constantly behind the drill bit, the drill tubes (or drill string) are rigid being only slightly less in diameter than the drill bit, copious amounts of air can be passed through the drill string to operate the DTH Hammer which is then used to efficiently flush the bore hole clean. DTH did not require heavy down thrusts or high rotational speeds and as such a light, cheap machine could be employed to carry out the drilling process - the machine could also be worked by one man, whereas some other systems required two operatives. The benefits that DTH brought to the industry were enormous - for the first time a drill hole could be placed where it was required because DTH gave a truly aligned, straight, accurately placed, clean bore hole that could be easily charged with explosive to provide good control over the blasting process that was safer and which provided good fragmentation of the rock. Holes could be drilled to increasing depths without the loss of performance since the energy source was always directly behind the drill bit. The system was able to drill in almost all rock conditions that other systems were unable to do. Quarry faces became safer, well profiled and quarry floors were level and easier for loading equipment to operate and move across. Much higher penetration rates could be achieved by using DTH hammers which decreased the drilling Cost per Meter in smaller hole diameters.
The DTH system completely revolutionised the blast hole industry with many quarries embracing it with open arms. Eventually the larger DTH systems then found their way into other applications, such as water well drilling and construction work.
It still offers the same benefits to the operator that it initially brought to the quarry industry but it is now being used in many different applications such as gold exploration, ground consolidation, geo-thermal drilling, shallow oil and gas well, directional and piling. The advent of tungsten carbide for the drill bits (the first bits were all-steel) and the development of the button drill bit coupled with the introduction of high air pressures (25 bar plus) has meant that the DTH system can compete easily and efficiently with other drilling systems. [5]
DTH tools were used to locate the trapped miners in Chile and enabled food, water, and medicine to be passed to them and communication systems to be set up that eventually led to their safe rescue.
DTH products can be used in the following applications:
Well drilling is the process of drilling a hole in the ground for the extraction of a natural resource such as ground water, brine, natural gas, or petroleum, for the injection of a fluid from surface to a subsurface reservoir or for subsurface formations evaluation or monitoring. Drilling for the exploration of the nature of the material underground is best described as borehole drilling.
An oil well is a drillhole boring in Earth that is designed to bring petroleum oil hydrocarbons to the surface. Usually some natural gas is released as associated petroleum gas along with the oil. A well that is designed to produce only gas may be termed a gas well. Wells are created by drilling down into an oil or gas reserve that is then mounted with an extraction device such as a pumpjack which allows extraction from the reserve. Creating the wells can be an expensive process, costing at least hundreds of thousands of dollars, and costing much more when in hard to reach areas, e.g., when creating offshore oil platforms. The process of modern drilling for wells first started in the 19th century, but was made more efficient with advances to oil drilling rigs during the 20th century.
In petroleum exploration and development, formation evaluation is used to determine the ability of a borehole to produce petroleum. Essentially, it is the process of "recognizing a commercial well when you drill one".
A borehole is a narrow shaft bored in the ground, either vertically or horizontally. A borehole may be constructed for many different purposes, including the extraction of water, other liquids, or gases. It may also be part of a geotechnical investigation, environmental site assessment, mineral exploration, temperature measurement, as a pilot hole for installing piers or underground utilities, for geothermal installations, or for underground storage of unwanted substances, e.g. in carbon capture and storage.
Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute. This forces the cutting edge against the work-piece, cutting off chips (swarf) from the hole as it is drilled.
Well logging, also known as borehole logging is the practice of making a detailed record of the geologic formations penetrated by a borehole. The log may be based either on visual inspection of samples brought to the surface or on physical measurements made by instruments lowered into the hole. Some types of geophysical well logs can be done during any phase of a well's history: drilling, completing, producing, or abandoning. Well logging is performed in boreholes drilled for the oil and gas, groundwater, mineral and geothermal exploration, as well as part of environmental and geotechnical studies.
A drilling rig is an integrated system that drills wells, such as oil or water wells, or holes for piling and other construction purposes, into the earth's subsurface. Drilling rigs can be massive structures housing equipment used to drill water wells, oil wells, or natural gas extraction wells, or they can be small enough to be moved manually by one person and such are called augers. Drilling rigs can sample subsurface mineral deposits, test rock, soil and groundwater physical properties, and also can be used to install sub-surface fabrications, such as underground utilities, instrumentation, tunnels or wells. Drilling rigs can be mobile equipment mounted on trucks, tracks or trailers, or more permanent land or marine-based structures. The term "rig" therefore generally refers to the complex equipment that is used to penetrate the surface of the Earth's crust.
A mud engineer works on an oil well or gas well drilling rig, and is responsible for ensuring the properties of the drilling fluid, also known as drilling mud, are within designed specifications.
Casing is a large diameter pipe that is assembled and inserted into a recently drilled section of a borehole. Similar to the bones of a spine protecting the spinal cord, casing is set inside the drilled borehole to protect and support the wellstream. The lower portion is typically held in place with cement. Deeper strings usually are not cemented all the way to the surface, so the weight of the pipe must be partially supported by a casing hanger in the wellhead.
In geotechnical engineering, drilling fluid, also known as drilling mud, is used to aid the drilling of boreholes into the earth. Used while drilling oil and natural gas wells and on exploration drilling rigs, drilling fluids are also used for much simpler boreholes, such as water wells.
A modern core drill is a drill specifically designed to remove a cylinder of material, much like a hole saw. The material left inside the drill bit is referred to as the core.
A drilling rig is used to create a borehole or well in the earth's sub-surface, for example in order to extract natural resources such as gas or oil. During such drilling, data is acquired from the drilling rig sensors for a range of purposes such as: decision-support to monitor and manage the smooth operation of drilling; to make detailed records of the geologic formations penetrated by a borehole; to generate operations statistics and performance benchmarks such that improvements can be identified, and to provide well planners with accurate historical operations-performance data with which to perform statistical risk analysis for future well operations. The terms measurement while drilling (MWD), and logging while drilling (LWD) are not used consistently throughout the industry. Although these terms are related, within the context of this section, the term measurement while drilling refers to directional-drilling measurements, e.g., for decision support for the wellbore path, while LWD refers to measurements concerning the geological formations penetrated while drilling.
Underbalanced drilling, or UBD, is a procedure used to drill oil and gas wells where the pressure in the wellbore is kept lower than the static pressure of the formation being drilled. As the well is being drilled, formation fluid flows into the wellbore and up to the surface. This is the opposite of the usual situation, where the wellbore is kept at a pressure above the formation to prevent formation fluid entering the well. In such a conventional "overbalanced" well, the invasion of fluid is considered a kick, and if the well is not shut-in it can lead to a blowout, a dangerous situation. In underbalanced drilling, however, there is a "rotating head" at the surface - essentially a seal that diverts produced fluids to a separator while allowing the drill string to continue rotating.
Rosemanowes Quarry, near Penryn, Cornwall, England, was a granite quarry and the site of an early experiment in extracting geothermal energy from the earth using hot dry rock (HDR) technology.
Resistivity logging is a method of well logging that works by characterizing the rock or sediment in a borehole by measuring its electrical resistivity. Resistivity is a fundamental material property which represents how strongly a material opposes the flow of electric current. In these logs, resistivity is measured using four electrical probes to eliminate the resistance of the contact leads. The log must run in holes containing electrically conductive mud or water, i.e., with enough ions present in the drilling fluid.
A well is an excavation or structure created in the ground by digging, driving, or drilling to access liquid resources, usually water. The oldest and most common kind of well is a water well, to access groundwater in underground aquifers. The well water is drawn up by a pump, or using containers, such as buckets or large water bags that are raised mechanically or by hand. Water can also be injected back into the aquifer through the well. Wells were first constructed at least eight thousand years ago and historically vary in construction from a simple scoop in the sediment of a dry watercourse to the qanats of Iran, and the stepwells and sakiehs of India. Placing a lining in the well shaft helps create stability, and linings of wood or wickerwork date back at least as far as the Iron Age.
Boring is drilling a hole, tunnel, or well in the Earth. It is used for various applications in geology, agriculture, hydrology, civil engineering, and mineral exploration. Today, most Earth drilling serves one of the following purposes:
The latest study of Massachusetts Institute of Technology "The Future of Geothermal Energy – Impact of Enhanced Geothermal Systems (EGS) on the United States in the 21st Century" (2006) points out the essential importance of developing an economical deep geothermal boring technology. With current boring technologies, bore price rises exponentially with depth. Thus, finding a boring technology with which the bore price rise would be approximately linear with increasing bore depth is an important challenge.
Ice drilling allows scientists studying glaciers and ice sheets to gain access to what is beneath the ice, to take measurements along the interior of the ice, and to retrieve samples. Instruments can be placed in the drilled holes to record temperature, pressure, speed, direction of movement, and for other scientific research, such as neutrino detection.