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A drawer slide roll forming machine is a cold roll forming machine used to manufacture drawer slides. They have similarities with roofing roll formed products, but require a higher performance and skills in profile forming.[ clarification needed ]
These machines are also known under various names such as slide rail making machine, slide make machine and telescopic channel roll forming equipment.[ citation needed ]
The basic production flow of drawer slide machine is roll forming, punching, and cut off to length.
Processes of drawer slides roll forming is a continuous cold rolled steel strip passing through a plurality set of upper and lower shaped rollers, and then punching, embossing, straightening, and cut off to length. Straightening is an important part to avoid material twisting or curling. A roll forming line is often provided with straightening mechanism to make sure the material is nicely formed in a predetermined shape to meet the original design. [1]
Every slide rail varies in some detailed design, which requires a customized production line to meet the expected profile. This means that the manufacture of a different types of roll slides may require a different machine or reconfiguration of the setup. The development takes time and costs, especially for undermount drawer slides. The profile is not as easy as contoured profile like roofing; in other words, slides roll forming requires advanced technology in manufacturing. [2]
One disadvantage of drawer slides roll forming equipment is rollers can be only used to roll form one kind of profile design, which rollers must be changed when making different types or model of drawer slides profile. Complicated designs can incur large costs. [3]
A drawer slide or drawer runner is the part of a drawer which allows the sliding movement. Examples of uses are in home furniture hardware, office appliance, and industrial equipment, including kitchen cabinets, oven slides, rails for sliding doors, fridge slides (used for coolers, etc.
There are various types of drawer slide in the market to apply for different usages, price points and features. A good slide rail defined by smoothness, tight tolerance, and loading capacity. [4]
Features which may be incorporated in a drawer slide include:
A perforation is a small hole in a thin material or web. There is usually more than one perforation in an organized fashion, where all of the holes collectively are called a perforation. The process of creating perforations is called perforating, which involves removing bits of the workpiece with a tool. Old-fashioned lick-and-stick postage stamps are perforated. When a tool makes small cuts in the material it is called 'rouletting', because that tool often resembles a roulette wheel, with blades around the edge. Raffle tickets are a good example of rouletting.
A railway track or railroad track, also known as a train track or permanent way, is the structure on a railway or railroad consisting of the rails, fasteners, railroad ties and ballast, plus the underlying subgrade. It enables trains to move by providing a dependable surface for their wheels to roll upon. Early tracks were constructed with wooden or cast iron rails, and wooden or stone sleepers; since the 1870s, rails have almost universally been made from steel.
A dovetail joint or simply dovetail is a joinery technique most commonly used in woodworking joinery (carpentry), including furniture, cabinets, log buildings, and traditional timber framing. Noted for its resistance to being pulled apart, also known as tensile strength, the dovetail joint is commonly used to join the sides of a drawer to the front. A series of pins cut to extend from the end of one board interlock with a series of 'tails' cut into the end of another board. The pins and tails have a trapezoidal shape. Once glued, a wooden dovetail joint requires no mechanical fasteners.
In mechanical engineering, a rolling-element bearing, also known as a rolling bearing, is a bearing which carries a load by placing rolling elements between two concentric, grooved rings called races. The relative motion of the races causes the rolling elements to roll with very little rolling resistance and with little sliding.
The Friden Flexowriter was a teleprinter produced by the Friden Calculating Machine Company. It was a heavy-duty electric typewriter capable of being driven not only by a human typing, but also automatically by several methods, including direct attachment to a computer and by use of paper tape.
A telescopic sight, commonly called a scope informally, is an optical sighting device based on a refracting telescope. It is equipped with some form of a referencing pattern – known as a reticle – mounted in a focally appropriate position in its optical system to provide an accurate point of aim. Telescopic sights are used with all types of systems that require magnification in addition to reliable visual aiming, as opposed to non-magnifying iron sights, reflector (reflex) sights, holographic sights or laser sights, and are most commonly found on long-barrel firearms, particularly rifles, usually via a scope mount. Similar devices are also found on other platforms such as artillery, tanks and even aircraft. The optical components may be combined with optoelectronics to add night vision or smart device features.
Vacuum forming is a simplified version of thermoforming, where a sheet of plastic is heated to a forming temperature, stretched onto a single-surface mould, and forced against the mould by a vacuum. This process can be used to form plastic into permanent objects such as turnpike signs and protective covers. Normally draft angles are present in the design of the mould to ease removal of the formed plastic part from the mould.
A cage nut or caged nut consists of a nut in a spring steel cage which wraps around the nut. The cage has two wings that when compressed allow the cage to be inserted into the square holes, for example, in the mounting rails of equipment racks. When the wings are released, they hold the nut in position behind the hole. Cage nuts conforming to this description were patented in 1952 and 1953. The original design requires an insertion tool to install a cage nut into a hole. Newer designs featuring squeeze-and-release tabs allow for tool-less installation.
Punching is a forming process that uses a punch press to force a tool, called a punch, through the workpiece to create a hole via shearing. Punching is applicable to a wide variety of materials that come in sheet form, including sheet metal, paper, vulcanized fibre and some forms of plastic sheet. The punch often passes through the work into a die. A scrap slug from the hole is deposited into the die in the process. Depending on the material being punched this slug may be recycled and reused or discarded.
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes. Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel, bar stock, and rails. Most steel mills have rolling mill divisions that convert the semi-finished casting products into finished products.
A linear-motion bearing or linear slide is a bearing designed to provide free motion in one direction. There are many different types of linear motion bearings.
A rail integration system is a generic term for a standardized system for attaching accessories to firearms. Rail systems are straight mounting brackets on the gun's receiver, handguard, or fore-end stock to allow sliding or variable-position attachments. An advantage of the multiple rail slots is the moveable positions to adjust for optimal placement of each item for a user's preferences, along with the ability to switch different items at different placements due to varying eye reliefs on gun sights.
A drawer is a box-shaped container inside a piece of furniture that can be pulled out horizontally to access its contents. Drawers are built into numerous types of furniture, including cabinets, chests of drawers (bureaus), desks, and the like.
Pallet rack is a material handling storage aid system designed to store materials on pallets. Although there are many varieties of pallet racking, all types allow for the storage of palletized materials in horizontal rows with multiple levels. Forklift trucks are usually required to place the loaded pallets onto the racks for storage. Since the Second World War, pallet racks have become a ubiquitous element of most modern warehouses, manufacturing facilities, retail centers, and other storage and distribution facilities. All types of pallet racking increase storage density of the stored goods. Costs associated with the racking increases with increasing storage density.
An automatic center punch is a hand tool used to produce a dimple in a workpiece. It performs the same function as an ordinary center punch but without the need for a hammer. When pressed against the workpiece, it stores energy in a spring, eventually releasing it as an impulse that drives the punch, producing the dimple. The impulse provided to the point of the punch is quite repeatable, allowing for uniform impressions to be made.
Tube bending is any metal forming processes used to permanently form pipes or tubing. Tube bending may be form-bound or use freeform-bending procedures, and it may use heat supported or cold forming procedures.
Roll forming, also spelled roll-forming or rollforming, is a type of rolling involving the continuous bending of a long strip of sheet metal into a desired cross-section. The strip passes through sets of rolls mounted on consecutive stands, each set performing only an incremental part of the bend, until the desired cross-section (profile) is obtained. Roll forming is ideal for producing constant-profile parts with long lengths and in large quantities.
Carbide saws are machine tools for cutting. The saw teeth are made of cemented carbide, so that hard materials can be cut.
A roller container is a container type that can be carried by trucks to be pushed to ground level by help of a hook and level arm with the container possibly sliding on steel roller wheels.
A dovetail rail or dovetail mount can refer to several types of sliding rail system found on firearms, primarily for mounting telescopic sights. Colloquially, the term dovetail rail usually refer to any straight mounting bracket with an inverted trapezoid (dovetail) cross-section running parallel to the bore for mounting a scope or diopter sight to a rifle. These are sometimes also called "tip-off" mounts, and allow the user to easily take on or off the sight. Dovetail mount can also refer to a dovetail track running perpendicular to the bore.