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The EUR-pallet, also known as Euro-pallet or EPAL-pallet, is the standard European pallet as specified by the UIC pallet working group and the UIC 435-2 leaflet. [1] Pallets conforming to the standardization are eligible for the European Pallet Pool (EPP), the system which allows for an exchange as "pallet for pallet".
The EUR/EPAL-pallet is 800 mm × 1,200 mm × 144 mm (31.5 in × 47.2 in × 5.7 in); it is a four-way pallet made of wood that is nailed with 78 special nails in a prescribed pattern. The weight of a EUR/EPAL-pallet (EPAL 1) is approximately 25 kg. [2] Around 450-500 million EUR-pallets are in circulation.[ as of? ] [2]
The safe working load of a EUR/EPAL-pallet is 1,500 kg. The maximum additional load can be up to 4,000 kg when stacking. [2]
The EUR/EPAL-pallet may weigh up to 1,500 kg (3,300 lb) when equally loaded, otherwise, the limit is 1,000 kg (2,200 lb).
The Euro-pallet dates back to the wooden pallets used in railway transport. In 1961 the European railways commissioned the standardization of a common pallet type under the auspices of the UIC. The inventors were the brothers Ivar and Tore Svensson of Gyllsjö, Skåne, Sweden. [3] [4] Using the Euro-pallet, it was possible to load railway carriages in just 10% of the time of earlier loading processes. [5] In 1968, the association also specified a standard lattice box along with a standard lattice box pallet.
Following the standardization, most of the European industry switched over to using Euro-pallets with trucks, forklifts, and high-rack warehouses optimized for their size. [6] National associations developed framework agreements for pallet exchange in that freight would be delivered on Euro-pallets and the same number of Euro-pallets would be given in return ("pallet for pallet"). The Euro-pallets are controlled by the association, and the association takes care of repairing or removing old pallets from the pool. With the ongoing European integration, the European Pallet Pool allowed for pallet exchange even in cross-border dealings.
With the success of the Euro-pallets, a number of replicas entered the market that used low-quality wood which splintered easily and were prone to mold, so the European railways, which own the trademarks for EUR/EPAL, created a separate standardization body. EPAL, the European Pallet Association e.V., was founded in 1991, [7] and the EUR and EPAL logo may only be used by licensees of that organization. EPAL assumed responsibility for the safety and quality of all pooled pallets in 2016. [8]
Globalization has made for a decline of the EUR/EPAL system since the EUR-pallets do not fit well into ISO containers. It is still the most widespread pallet type in the world, with an estimate of 350 to 500 million EUR-pallets being in circulation. [5] One of the advantages is that the 800 mm (31 in) width fits through normal doors (the most common DIN door type is 850 by 2,000 mm [33 by 79 in]).
Derivatives of the EUR-pallet have been developed for specific uses. The EUR-pallet—also EUR-1-pallet—was followed by the EUR-2-pallet and EUR-3-pallet, which are both 1,200 mm × 1,000 mm (47 in × 39 in), which is close to the standard American pallet type of 40 in × 48 in (1,016 mm × 1,219 mm). For use in retail stores, the EUR-6-pallet is half the size of the EUR-pallet, 600 mm × 800 mm (24 in × 31 in). [9] ISO standards have also been published for these Euro-pallet types.
To accommodate EUR-pallets, there are derivative intermodal containers that are about 2 in (5 cm) wider—these are commonly known as "pallet-wide" containers. [10] These containers feature an internal width of 2,440 mm (96 in) for easy loading of two 1,200 mm (47 in) long pallets side by side—many sea shipping providers in Europe allow these, as overhangs on standard containers are sufficient to fit them in the usual interlock spaces. The 45 ft (14 m) pallet-wide high-cube shortsea container has gained wide acceptance, as these containers can replace the A-Behälter swap bodies with a length of 13,670 mm (44 ft 10 in) that are common for truck transport in Europe. The EU has started a standardization for pallet-wide containerization in the EILU (European Intermodal Loading Unit) initiative. [11]
The EUR-pallet's dimensions are defined in the following standards:
The EUR-pallet must use at least 78 nails of a specific type that are subject to a prescribed nailing pattern. The final pallet weighs 20 to 25 kg (44 to 55 lb). Only dry wood may be used, to reduce the risk of mold.
Each EUR-pallet bears a number of quality marks:
The four common sizes of EUR-pallets [9] (alongside ISO alternative sizes) [12] are:
EUR-pallet type | Dimensions (L × W) | ISO pallet alternative | |
---|---|---|---|
EUR or EUR 1 | 800 mm × 1,200 mm | 31.50 in × 47.24 in | ISO1, same size as EUR |
EUR 2 | 1,200 mm × 1,000 mm | 47.24 in × 39.37 in | ISO2 |
EUR 3 | 1,000 mm × 1,200 mm | 39.37 in × 47.24 in | |
EUR 6 | 800 mm × 600 mm | 31.50 in × 23.62 in | ISO0, half the size of EUR |
Containerization is a system of intermodal freight transport using intermodal containers. Containerization, also referred as container stuffing or container loading, is the process of unitization of cargoes in exports. Containerization is the predominant form of unitization of export cargoes, as opposed to other systems such as the barge system or palletization. The containers have standardized dimensions. They can be loaded and unloaded, stacked, transported efficiently over long distances, and transferred from one mode of transport to another—container ships, rail transport flatcars, and semi-trailer trucks—without being opened. The handling system is mechanized so that all handling is done with cranes and special forklift trucks. All containers are numbered and tracked using computerized systems.
An intermodal container, often called a shipping container, or cargo container, (or simply “container”) is a large metal crate designed and built for intermodal freight transport, meaning these containers can be used across different modes of transport – such as from ships to trains to trucks – without unloading and reloading their cargo. Intermodal containers are primarily used to store and transport materials and products efficiently and securely in the global containerized intermodal freight transport system, but smaller numbers are in regional use as well. It is like a boxcar that does not have wheels. Based on size alone, up to 95% of intermodal containers comply with ISO standards, and can officially be called ISO containers. These containers are known by many names: freight container, sea container, ocean container, container van or sea van, sea can or C can, or MILVAN, or SEAVAN. The term CONEX (Box) is a technically incorrect carry-over usage of the name of an important predecessor of the ISO containers: the much smaller steel CONEX boxes used by the U.S. Army.
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The Bureau International des Containers et du Transport Intermodal oversees standards for intermodal containers, commonly referred to as "shipping containers".
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ISO 6346 is an international standard covering the coding, identification and marking of intermodal (shipping) containers used within containerized intermodal freight transport by the International Organization for Standardization (ISO). The standard establishes a visual identification system for every container that includes a unique serial number, the owner, a country code, a size, type and equipment category as well as any operational marks. The register of container owners is managed by the International Container Bureau (BIC).
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A pallet jack, also known as a pallet truck or pallet pump, is a tool used to lift and move pallets. Pallet jacks are the most basic form of a forklift and are intended to move pallets within a warehouse.
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