Flat spot

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A severe flat spot on a rail wheel. Flachstelle.JPG
A severe flat spot on a rail wheel.

A flat spot, or wheel flat, also called spalling or shelling, is a fault in railroad wheel shape. A flat spot occurs when a rail vehicle's wheelset stops rotating while the train is still in motion, causing part of the wheel to ablate against the hard steel of the rails. Flat spots are usually caused by use of the emergency brake, or slippery (low-adhesion) conditions that cause wheels to lock up while the train is still moving. Flat spots are more common in the autumn and winter when the rails are slippery.[ citation needed ]

Contents

Consequences

NORAC guidelines state that the train may continue at normal speed if the flat spot is less than 2.5 inches long, or, in the case of multiple adjacent flat spots, each is shorter than 2 inches. [1] The fault is removed later in the wheelset turning process, using a wheel lathe. However, because of the heat suffered while being dragged along the rail and the impacts suffered afterward, these wheels are more likely to break due to changes in the alloy structure.

If the flat spot is sufficiently large, strands of molten metal may have stuck on one side of the flat spot, making it impossible for the wheel to turn due to insufficient clearance between the rolling surface and the brake block. In this case, the wheelset must be replaced immediately. [2]

In extreme cases such as the 1971 Salem, Illinois derailment a wheel with an untreated flat spot can damage the track and cause a derailment.

Automobile use

Engine response

In automobile parlance, a flat spot occurs when the driver presses the gas pedal and there is a delay in the engine's response. This fault was more common before cars had electronic fuel injection. [3] Many engines, especially modified ones, still have flat spots in the torque curve due to resonances in the intake system, although manufacturers try to eliminate these by use of a plenum chamber, careful design and testing.

Car tires

Lewis Hamilton locks his brakes during heavy braking Hamilton Bahrain 2016 lockup.jpg
Lewis Hamilton locks his brakes during heavy braking

A literal flat spot can occur on car tires if the vehicle is parked without moving for some time (generally longer than a week), and the tire deformation at the bottom of the wheel becomes semi-permanent. The flat spot gradually relieves itself when the car is driven but can temporarily give similar symptoms to an unbalanced wheel. Cars being laid up for extended periods, or intermittently-used caravans and trailers, should be kept on axle stands (tyres not in contact with the ground) or have the tires over-inflated to eliminate or reduce this problem. "Tire savers", curved wheel stands, are also available for use during storage. These reduce or avoid the problem by cradling the lower part of the tire tread and preventing the usual deformation where it rests on the ground.

Another cause seen frequently in racing is locking the wheels during heavy braking. [4]

Related Research Articles

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<span class="mw-page-title-main">Anti-lock braking system</span> Safety anti-skid braking system used on aerospace and land vehicles

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<span class="mw-page-title-main">Rubber-tyred metro</span> Form of rapid transit

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<span class="mw-page-title-main">Railroad switch</span> Mechanism to transfer trains from one track to another

A railroad switch (AE), turnout, or [set of] points (CE) is a mechanical installation enabling railway trains to be guided from one track to another, such as at a railway junction or where a spur or siding branches off.

<span class="mw-page-title-main">Eschede train disaster</span> High-speed train disaster near Eschede, Germany in 1998

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<span class="mw-page-title-main">Adhesion railway</span> Railway which relies on adhesion traction to move a train

An adhesion railway relies on adhesion traction to move the train, and is the most widespread and common type of railway in the world. Adhesion traction is the friction between the drive wheels and the steel rail. Since the vast majority of railways are adhesion railways, the term adhesion railway is used only when it is necessary to distinguish adhesion railways from railways moved by other means, such as by a stationary engine pulling on a cable attached to the cars or by railways that are moved by a pinion meshing with a rack.

<span class="mw-page-title-main">Defect detector</span> Device used to detect defects on trains

A defect detector is a device used on railroads to detect axle and signal problems in passing trains. The detectors are normally integrated into the tracks and often include sensors to detect several different kinds of problems that could occur. Defect detectors were one of the inventions which enabled American railroads to eliminate the caboose at the rear of the train, as well as various station agents placed along active routes to detect unsafe conditions. The use of defect detectors has since spread overseas to other railroad systems.

Cadence braking or stutter braking is a driving technique that involves pumping the brake pedal and is used to allow a car to both steer and brake on a slippery surface. It is used to effect an emergency stop where traction is limited to reduce the effect of skidding from road wheels locking up under braking. This can be a particular problem when different tires have different traction, such as on patchy ice for example. Its use in an emergency requires a presence of mind that the situation itself might preclude. Cadence braking is supposed to maximize the time for the driver to steer around the obstacle ahead, as it allows the driver to steer while slowing. It needs to be learned and practiced. For most drivers of modern cars, it has been entirely superseded by ABS, however it is still a valuable skill for drivers of non-ABS equipped vehicles such as classic cars.

<span class="mw-page-title-main">Hunting oscillation</span> Self-oscillation about an equilibrium that is usually unwanted

Hunting oscillation is a self-oscillation, usually unwanted, about an equilibrium. The expression came into use in the 19th century and describes how a system "hunts" for equilibrium. The expression is used to describe phenomena in such diverse fields as electronics, aviation, biology, and railway engineering.

<span class="mw-page-title-main">Slippery rail</span> Loss of traction in locomotives

Slippery rail, or low railhead adhesion, is a condition of railways (railroads) where contamination of the railhead reduces the traction between the wheel and the rail. This can lead to wheelslip when the train is taking power, and wheelslide when the train is braking. One common cause of contamination is fallen leaves that adhere to the railhead of railway tracks. The condition results in significant reduction in friction between train wheels and rails, and in extreme cases can render the track temporarily unusable. In Britain, the situation is colloquially referred to as "leaves on the line".

<span class="mw-page-title-main">Wheelset (rail transport)</span> Pair of railroad wheels fixed onto an axle

wheelset is a pair of railroad vehicle wheels mounted rigidly on an axle such that both wheels rotate in unison. Wheelsets are often mounted in a bogie – a pivoted frame assembly holding at least two wheelsets – at each end of the vehicle. Most modern freight cars and passenger cars have bogies each with two wheelsets, but three wheelsets are used in bogies of freight cars that carry heavy loads, and three-wheelset bogies are under some passenger cars. Four-wheeled goods wagons that were once near-universal in Europe and Great Britain and their colonies have only two wheelsets; in recent decades such vehicles have become less common as trainloads have become heavier.

<span class="mw-page-title-main">Railway tire</span>

The steel wheel of a steam locomotive and other older types of rolling stock were usually fitted with a steel tire or tyre to provide a replaceable wearing element on a costly wheel.

Wheel slide protection and wheel slip protection are railway terms used to describe automatic systems used to detect and prevent wheel-slide during braking or wheel-slip during acceleration. This is analogous to ABS and traction control systems used on motor vehicles. It is particularly important in slippery rail conditions.

<span class="mw-page-title-main">Road slipperiness</span> Low skid resistance condition

Road slipperiness is a condition of low skid resistance due to insufficient road friction. It is a result of snow, ice, water, loose material and the texture of the road surface on the traction produced by the wheels of a vehicle.

A railway or railroad is a track where the vehicle travels over two parallel steel bars, called rails. The rails support and guide the wheels of the vehicles, which are traditionally either trains or trams. Modern light rail is a relatively new innovation which combines aspects of those two modes of transport. However fundamental differences in the track and wheel design are important, especially where trams or light railways and trains have to share a section of track, as sometimes happens in congested areas.

<span class="mw-page-title-main">Train wheel</span> Wheel designed for railway tracks

A train wheel or rail wheel is a type of wheel specially designed for use on railway tracks. The wheel acts as a rolling component, typically press fitted onto an axle and mounted directly on a railway carriage or locomotive, or indirectly on a bogie, also called a truck. The powered wheels under the locomotive are called driving wheels. Wheels are initially cast or forged and then heat-treated to have a specific hardness. New wheels are machined using a lathe to a standardized shape, called a profile, before being installed onto an axle. All wheel profiles are regularly checked to ensure proper interaction between the wheel and the rail. Incorrectly profiled wheels and worn wheels can increase rolling resistance, reduce energy efficiency and may even cause a derailment. The International Union of Railways has defined a standard wheel diameter of 920 mm (36 in), although smaller sizes are used in some rapid transit railway systems and on ro-ro carriages.

References

  1. "NORAC OPERATING RULES - PDF Free Download". docplayer.net. Retrieved 2023-12-07.
  2. "Automotive Operation And Maintenance". ECHOcommunity. Retrieved 2023-08-28.
  3. "What flat spots can mean and why they are a problem". autocra. 2016-10-14. Retrieved 2023-08-28.
  4. "Glossary". F1. Formula One World Championship Limited. Retrieved 4 November 2018. The term given to the area of a tyre that is worn heavily on one spot after a moment of extreme braking or in the course of a spin. This ruins its handling, often causing severe vibration, and may force a driver to pit for a replacement set of tyres.