Fusing (manufacturing)

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For the art, see stained glass fusing.

Fusing is a type of manufacturing process for joining or terminating electrical magnet wire, that is coated with a varnish (film) type insulation, to itself or some type of electrical terminal, without prior removal of the insulation. During the fusing process, the varnish film insulation is vaporized automatically. The entire process takes between a quarter of a second to 50 seconds, depending upon the geometry of the wires being joined.

Manufacturing industrial activity producing goods for sale using labor and machines

Manufacturing is the production of products for use or sale using labour and machines, tools, chemical and biological processing, or formulation. The term may refer to a range of human activity, from handicraft to high tech, but is most commonly applied to industrial design, in which raw materials are transformed into finished goods on a large scale. Such finished goods may be sold to other manufacturers for the production of other, more complex products, such as aircraft, household appliances, furniture, sports equipment or automobiles, or sold to wholesalers, who in turn sell them to retailers, who then sell them to end users and consumers.

Electromagnet Type of magnet in which the magnetic field is produced by the flow of electric current

An electromagnet is a type of magnet in which the magnetic field is produced by an electric current. Electromagnets usually consist of wire wound into a coil. A current through the wire creates a magnetic field which is concentrated in the hole in the center of the coil. The magnetic field disappears when the current is turned off. The wire turns are often wound around a magnetic core made from a ferromagnetic or ferrimagnetic material such as iron; the magnetic core concentrates the magnetic flux and makes a more powerful magnet.

Geometry branch of mathematics that measures the shape, size and position of objects

Geometry is a branch of mathematics concerned with questions of shape, size, relative position of figures, and the properties of space. A mathematician who works in the field of geometry is called a geometer.


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Insulator (electricity) material whose internal electric charges do not flow freely, and which therefore does not conduct an electric current

An electrical insulator is a material whose internal electric charges do not flow freely; very little electric current will flow through it under the influence of an electric field. This contrasts with other materials, semiconductors and conductors, which conduct electric current more easily. The property that distinguishes an insulator is its resistivity; insulators have higher resistivity than semiconductors or conductors.

Zip-cord electric cable

Zip-cord is a type of electrical cable with two or more conductors held together by an insulating jacket that can be easily separated simply by pulling apart. The term is also used with optical fiber cables consisting of two optical fibers joined in a similar manner. The design of zip-cord makes it easy to keep conductors that carry related electrical or optical signals together and helps avoid tangling of cables. Typical uses include lamp cord and speaker wire. Conductors may be identified by a color tracer on the insulation, or by a ridge molded into the insulation of one wire, or by a colored tracer thread inside the insulation. Zip cords are intended for use on portable equipment, and the US and Canadian electrical codes do not permit their use for permanently installed wiring of line-voltage circuits.

Electrical cable two or more wires running side by side and bonded, twisted, or braided together to form a single assembly

An electrical cable is an assembly of one or more wires running side by side or bundled, which is used to carry electric current.

Detonator system used to trigger explosion of a main charge

A detonator, frequently a blasting cap, is a device used to trigger an explosive device. Detonators can be chemically, mechanically, or electrically initiated, the latter two being the most common.

Electrical connector electro-mechanical device

An electrical connector is an electro-mechanical device used to join electrical terminations and create an electrical circuit. Electrical connectors consist of plugs (male-ended) and jacks (female-ended). The connection may be temporary, as for portable equipment, require a tool for assembly and removal, or serve as a permanent electrical joint between two wires or devices. An adapter can be used to effectively bring together dissimilar connectors.

Electrical conductor object or material which permits the flow of electricity

In physics and electrical engineering, a conductor is an object or type of material that allows the flow of charge in one or more directions. Materials made of metal are common electrical conductors. Electrical current is generated by the flow of negatively charged electrons, positively charged holes, and positive or negative ions in some cases.

Fuse (electrical) type of low resistance resistor that acts as a sacrificial device to provide overcurrent protection, of either the load or source circuit

In electronics and electrical engineering, a fuse is an electrical safety device that operates to provide overcurrent protection of an electrical circuit. Its essential component is a metal wire or strip that melts when too much current flows through it, thereby interrupting the current. It is a sacrificial device; once a fuse has operated it is an open circuit, and it must be replaced or rewired, depending on type.

An antifuse is an electrical device that performs the opposite function to a fuse. Whereas a fuse starts with a low resistance and is designed to permanently break an electrically conductive path, an antifuse starts with a high resistance and is designed to permanently create an electrically conductive path. This technology has many applications.

Electrical wiring electrical installation of cabling and associated devices such a switches

Electrical wiring is an electrical installation of cabling and associated devices such as switches, distribution boards, sockets, and light fittings in a structure.

Extension cord flexible electrical power cable with a plug on one end and one or more sockets on the other end

An extension cord, power extender, drop cord, or extension lead is a length of flexible electrical power cable (flex) with a plug on one end and one or more sockets on the other end. The term usually refers to mains extensions but is also used to refer to extensions for other types of cabling. If the plug and power outlet are of different types, the term "adapter cord" may be used. Most extension cords range from around two to thirty feet in length although they are made up to 300 feet in length.

Electrical tape

Electrical tape is a type of pressure-sensitive tape used to insulate electrical wires and other materials that conduct electricity. It can be made of many plastics, but vinyl is most popular, as it stretches well and gives an effective and long lasting insulation. Electrical tape for class H insulation is made of fiberglass cloth.

In an electrical installation, an earthing system or grounding system connects specific parts of that installation with the Earth's conductive surface for safety and functional purposes. The point of reference is the Earth's conductive surface. The choice of earthing system can affect the safety and electromagnetic compatibility of the installation. Regulations for earthing systems vary considerably among countries, though most follow the recommendations of the International Electrotechnical Commission. Regulations may identify special cases for earthing in mines, in patient care areas, or in hazardous areas of industrial plants.

Heat-shrink tubing shrinkable plastic tube used to insulate wires

Heat-shrink tubing is a shrinkable plastic tube used to insulate wires, providing abrasion resistance and environmental protection for stranded and solid wire conductors, connections, joints and terminals in electrical work. It can also be used to repair the insulation on wires or to bundle them together, to protect wires or small parts from minor abrasion, and to create cable entry seals, offering environmental sealing protection. Heat-shrink tubing is ordinarily made of polyolefin, which shrinks radially when heated, to between one-half and one-sixth of its diameter.

Knob-and-tube wiring style of electrical wiring

Knob-and-tube wiring is an early standardized method of electrical wiring in buildings, in common use in North America from about 1880 to the early 1940s. It consisted of single-insulated copper conductors run within wall or ceiling cavities, passing through joist and stud drill-holes via protective porcelain insulating tubes, and supported along their length on nailed-down porcelain knob insulators. Where conductors entered a wiring device such as a lamp or switch, or were pulled into a wall, they were protected by flexible cloth insulating sleeving called loom. The first insulation was asphalt-saturated cotton cloth, then rubber became common. Wire splices in such installations were twisted together for good mechanical strength, then soldered and wrapped with rubber insulating tape and friction tape, or made inside metal junction boxes.

Fusible link

Fusible links include mechanical and electrical devices.

WEG is a Brazilian company, operating worldwide in the electric engineering, power and automation technology areas. Headquartered in Jaraguá do Sul, Brazil, the company produces electric motors, generators, transformers, drives and coatings. WEG has operations in around 100 countries, with approximately 31,000 employees (2014). WEG appeared in Forbes list of the 100 largest small global companies of the world. And it has been ranked by magazine Exame as the 9th most competitive company in the American continent. WEG is the largest Latin American electric-motor manufacturer.

Magnet wire

Magnet wire or enameled wire is a copper or aluminium wire coated with a very thin layer of insulation. It is used in the construction of transformers, inductors, motors, speakers, hard disk head actuators, electromagnets, and other applications that require tight coils of insulated wire.

Fusing, as a joining process, may refer to:

Copper conductor

Copper has been used in electrical wiring since the invention of the electromagnet and the telegraph in the 1820s. The invention of the telephone in 1876 created further demand for copper wire as an electrical conductor.

Coil winding technology

In electrical engineering, coil winding is the manufacture of electromagnetic coils. Coils are used as components of circuits,and to provide the magnetic field of electrical machines such as motors and generators, and in the manufacture of loudspeakers and microphones. The shape and dimensions of a winding are designed to fulfill the particular purpose. Parameters such as inductance, Q factor, insulation strength, and strength of the desired magnetic field greatly influence the design of coil windings. Coil winding can be structured into several groups regarding the type and geometry of the wound coil. Mass production of electromagnetic coils relies on automated machinery.