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A gradient oven tester is a testing instrument which simulates the conditions of a production oven in the lab. It is used to test the baking and drying properties of liquid/powder coatings, resins, plastics, etc. and can determine how these materials will react when placed under extreme stress from heat, but more importantly can determine the temperature needed for drying as well as how long it will take for these materials to dry and harden once applied. The usage of the oven guarantees that these things are known prior to production which aids product consistency.
Gradient ovens can also be used to artificially simulate natural weathering processes in the laboratory. [1] A gradient oven can produce a linearly varying gradient of temperatures within different parts of the oven. [2] Gradient ovens have also been used for paint research. [3] Gradient ovens are also used in thermochromatography, which is a form of gas-liquid chromatography. [4]
The gradient oven tester has a heating bank which has 45 heating elements each of which contain a Pt-100 temperature probe. Each element is individually insulated which allows for the setting of different temperatures in two adjoining elements.
Density is a substance's mass per unit of volume. The symbol most often used for density is ρ, although the Latin letter D can also be used. Mathematically, density is defined as mass divided by volume:
A tablet is a pharmaceutical oral dosage form or solid unit dosage form. Tablets may be defined as the solid unit dosage form of medication with suitable excipients. It comprises a mixture of active substances and excipients, usually in powder form, that are pressed or compacted into a solid dose. The main advantages of tablets are that they ensure a consistent dose of medicine that is easy to consume.
An oven is a tool which is used to expose materials to a hot environment. Ovens contain a hollow chamber and provide a means of heating the chamber in a controlled way. In use since antiquity, they have been used to accomplish a wide variety of tasks requiring controlled heating. Because they are used for a variety of purposes, there are many different types of ovens. These types differ depending on their intended purpose and based upon how they generate heat.
A heating element is a device used for conversion of electric energy into heat, consisting of a heating resistor and accessories. Heat is generated by the passage of electric current through a resistor through a process known as Joule Heating. Heating elements are used in household appliances, industrial equipment, and scientific instruments enabling them to perform tasks such as cooking, warming, or maintaining specific temperatures higher than the ambient.
Space manufacturing or In-space manufacturing is the fabrication, assembly or integration of tangible goods beyond Earth's atmosphere, involving the transformation of raw or recycled materials into components, products, or infrastructure in space, where the manufacturing process is executed either by humans or automated systems by taking advantage of the unique characteristics of space. Synonyms of Space/In-space manufacturing are In-orbit manufacturing, Off-Earth manufacturing, Space-based manufacturing, Orbital manufacturing, In-situ manufacturing, In-space fabrication, In-space production, etc.
Dielectric heating, also known as electronic heating, radio frequency heating, and high-frequency heating, is the process in which a radio frequency (RF) alternating electric field, or radio wave or microwave electromagnetic radiation heats a dielectric material. At higher frequencies, this heating is caused by molecular dipole rotation within the dielectric.
Rotational molding involves a heated mold which is filled with a charge or shot weight of the material. It is then slowly rotated, causing the softened material to disperse and stick to the walls of the mold forming a hollow part. In order to form an even thickness throughout the part, the mold rotates at all times during the heating phase, and then continues to rotate during the cooling phase to avoid sagging or deformation. The process was applied to plastics in the 1950s but in the early years was little used because it was a slow process restricted to a small number of plastics. Over time, improvements in process control and developments with plastic powders have resulted in increased use.
Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint, which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light. The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a thick, tough finish that is more durable than conventional paint. Powder coating is mainly used for coating of metal objects, particularly those subject to rough use. Advancements in powder coating technology like UV-curable powder coatings allow for other materials such as plastics, composites, carbon fiber, and MDF to be powder coated, as little heat or oven dwell time is required to process them.
Fusion bonded epoxy coating, also known as fusion-bond epoxy powder coating and commonly referred to as FBE coating, is an epoxy-based powder coating that is widely used to protect steel pipe used in pipeline construction from corrosion. It is also commonly used to protect reinforcing bars and on a wide variety of piping connections, valves etc. FBE coatings are thermoset polymer coatings. They come under the category of protective coatings in paints and coating nomenclature. The name fusion-bond epoxy is due to resigning cross-link and the application method, which is different from a conventional paint. In 2020 the market size was quoted at 12 billion dollars.
Coal analysis techniques are specific analytical methods designed to measure the particular physical and chemical properties of coals. These methods are used primarily to determine the suitability of coal for coking, power generation or for iron ore smelting in the manufacture of steel.
Wood drying reduces the moisture content of wood before its use. When the drying is done in a kiln, the product is known as kiln-dried timber or lumber, whereas air drying is the more traditional method.
Conformal coating is a protective, breathable coating of thin polymeric film applied to printed circuit boards (PCBs). Conformal coatings are typically applied at 25–250 μm to the electronic circuitry and provide protection against moisture and other severe conditions.
This is a list of pottery and ceramic terms.
Loss on ignition (LOI) is a test used in inorganic analytical chemistry and soil science, particularly in the analysis of minerals and the chemical makeup of soil. It consists of strongly heating ("igniting") a sample of the material at a specified temperature, allowing volatile substances to escape, until its mass ceases to change. This may be done in air or in some other reactive or inert atmosphere. The simple test typically consists of placing a few grams of the material in a tared, pre-ignited crucible and determining its mass, placing it in a temperature-controlled furnace for a set time, cooling it in a controlled atmosphere, and re-determining the mass. The process may be repeated to show that the mass change is complete. A variant of the test in which mass change is continually monitored as the temperature changes is called thermogravimetry.
Industrial ovens are heated chambers used for a variety of industrial applications, including drying, curing, or baking components, parts or final products. Industrial ovens can be used for large or small volume applications, in batches or continuously with a conveyor line, and a variety of temperature ranges, sizes and configurations.
Breathability is the ability of a fabric to allow moisture vapor to be transmitted through the material.
Infrared lamps are electrical devices which emit infrared radiation. Infrared lamps are commonly used in radiant heating for industrial processes and building heating. Infrared LEDs are used for communication over optical fibers and in remote control devices. Infrared lamps are also used for some night vision devices where visible light would be objectionable. Infrared lamp sources are used in certain scientific and industrial instrument for chemical analysis of liquids and gases; for example, the pollutant sulfur dioxide in air can be measured using its infrared absorption characteristics. IR radiant energy emitted by lamps cover a wide spectrum of wavelengths, ranging from 0.7 µm (micrometers) to a longer wavelength of 400 µm.
The Materials Science Laboratory (MSL) of the European Space Agency is a payload on board the International Space Station for materials science experiments in low gravity.
An environmental chamber, also called a climatic chamber or climate chamber, is an enclosure used to test the effects of specified environmental conditions on biological items, industrial products, materials, and electronic devices and components.
The Hot Particulate Ingestion Rig (HPIR) is a gas burner that can shoot sand into a hot gas flow and onto a target material to test how that material's thermal barrier coating is impacted by the molten sand. It was developed by the U.S. Army Research Laboratory (ARL) to experiment with new coating materials for gas turbine engines used in military aircraft.