Great Balance Dock

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The Great Balance Dock with the Russian frigate General Admiral aboard.png
The Great Balance Dock with the Russian frigate General Admiral aboard in 1858
Flag of the United States.svgUnited States
NameGreat Balance Dock
OwnerNew York Balance Dock Company
BuilderWilliam H. Webb, New York
LaunchedSeptember 30, 1854
General characteristics
Length325 ft (99 m)
Beam99 ft (30 m)
Capacity8,000 tons

The Great Balance Dock was a floating drydock in New York City. It was the largest such facility in the world when constructed in 1854, and consequently, many of the most important ships of its time were serviced there.

Contents

Construction and Characteristics

The underwater portions of ship's hulls require periodic maintenance. This includes removing marine growth from the hull, and repairing rudders. For the wooden ships of the nineteenth century, hull maintenance included caulking between hull planks, and nailing thin copper sheets to the bottom to discourage marine growth and wood-boring marine worms. [1] Propeller-driven vessels required work on the propellers themselves and the associated bearings, shafts, and stuffing boxes. Hulls damaged in storms, collisions, groundings, or by the action of worms or rot also needed work below their waterlines. [2]

It has always been difficult to access the underwater portions of a ship's hull. From earliest times this was achieved by careening. To careen a ship, it was grounded on a steep beach at high tide. As the tide ebbed, the hull would be exposed so that work could be done. Careening has numerous disadvantages not the least of which is that work is interrupted after only a few hours by the return of the tide. Graving docks are an ancient alternative to careening. A basin was dug into the shoreline, lined with stone, and sealed with water-tight gates. Ships would float into the dock with the gates open. Once the gates were closed, the water in the dock could be pumped out, setting the ship on the dry bottom of the dock. Graving docks are costly, difficult to build, and require significant amounts of shoreline real estate. As ships reached 300 feet (91 m) and longer in the mid-nineteenth century, the investment required to build such a dock became prohibitive.

In 1840 John S. Gilbert patented a new form of floating drydock. [3] The New York Balance Dock Company was incorporated on April 18, 1848 to build such docks. [4] In 1853, the company commissioned William H. Webb to build the Great Balance Dock at what was estimated to be a cost of $150,000. [5] She was launched at his Williamsburg, Brooklyn shipyard on September 30, 1854. The dock's pumping machinery was installed by Mott & Ayres after she was launched. [6] She was sufficiently large to handle the largest ships in existence at the time.

The Great Balance Dock was built of wood planking and timbers. She was 325 feet (99 m) long, 99 feet (30 m) in breadth, and 38.5 feet (11.7 m) in height. The dock contained 12 water-tight compartments, which could be flooded to lower the dock sufficiently for a vessel to enter it, and could be pumped out to lift a vessel free of the water. Each compartment had its own pump. The pumps were driven by two steam engines, each of which produced about 300 horsepower. The pumps could move 3,500,000 US gallons (13,000,000 l) per hour, so ships could be lifted quickly. [7] The dock had a lifting capacity of 8,000 tons. [8]

The name of the dock was descriptive. In order to maintain a horizontal orientation as ships were hauled out, different amounts of water were maintained in her 12 tanks to balance the uneven load of the captive ship.

Operation

A simplified sectional view of the Great Balance Dock. A sectional view of the Great Balance Drydock.png
A simplified sectional view of the Great Balance Dock.

To prepare for hauling a ship, a series of hull blocks were placed in the bottom of the Great Balance Dock, labeled "B" in the sectional diagram. The purpose of these blocks was to distribute the weight of the ship somewhat more evenly than having it all sit on the ship's keel, and also to keep the ship upright in the dock. Once the blocks were set, the dock would submerge to the required depth by opening the external doors, labeled "D". The doors were opened by means of winches, "V", mounted on the top of the dock. Once submerged, the ship requiring maintenance could be towed into position and secured with lines tied to the dock's sides. [9]

The two steam engines, one on each side of the dock, powered the pumps, "P", to expel the water in the tanks through the openings at "O". Once the ship was sitting on the hull blocks rather than floating, block and tackle would be used to lower poles, "Q", against the hull to assist in keeping the ship upright. [9]

To refloat the vessel was a simple matter of winching up the poles and opening the doors to flood the dock again. [9]

Operating history

The Great Balance Dock with the steamship Adriatic aboard, c. 1860 Great Balance Dock with Adriatic.jpg
The Great Balance Dock with the steamship Adriatic aboard, c. 1860

In 1855 the dock was moored in the East River at the foot of Market Street. Local businesses objected to the loss of wharfage for goods-bearing ships and petitioned to have her moved. [10] By 1857 she had been relocated north along the river to the foot of Pike Street. [11] She remained there until at least December 1872. [12] The Great Balance Dock was relocated to the Hoboken, New Jersey waterfront in January 1873. [13] She was moved again in July 1873 to make way for the construction of new piers for the Hamburg American Line. [14] The dock was returned to her previous location at the foot of Pike Street. [15] The last newspaper report of the Great Balance Dock was in 1876. Her ultimate fate is unknown.

The dock was an integral tool for ship construction, particularly for installing the initial sheathing of copper to protect the hull. The dock also serviced a steady stream of vessels of all types for routine work on their hulls. The dock was a busy place. Newspapers of the day documented thirty different ships which were hauled out in 1859 alone.

In 1873, the fee for use of the Great Balance Dock was $0.25 per ton of displacement of the vessel, plus $0.15 per ton for every day the vessel was under repair in the dock. [16]

Ships serviced aboard the Great Balance Dock in 1859
ShipTypeService
Arago Steamship [17]
AustraliaScraping, caulking, and new copper [1]
Baltic SteamshipExamination of the bottom [18]
BellExamination of the bottom [19]
Belle WoodExamination of the bottom [20]
BremenSteamshipScraping and painting [21]
ColumbiaSteamshipExamination of the bottom [22]
David CrockettSaling shipScraping, caulking, and new copper [23]
Fulton Steamship [24]
HarmoniaSteamshipScraping and painting [25]
HuntsvilleSteamshipCaulking [26]
Isaac BellExamination of the bottom [27]
John BrightSailing shipScraping, caulking, and new copper [28]
John CottleScraping, caulking, and new copper [29]
Lucy ThompsonSailing shipScraping, caulking, and new copper [30]
Neptune's CarScraping, caulking, and new copper [31]
New YorkPropeller steamshipScraping and painting [32]
New WorldSteamship [33]
North StarSteamshipNew hull frames, strakes, keel section [34]
Ocean BirdSteamshipNew knees, garboard strakes, caulking, and copper [2]
Ocean TravellerScraping, caulking, and new copper [35]
OregonSteamboatExamination of the bottom [36]
PeiboSteamshipInitial installation of copper bottom [37]
Sebastian CabotScraping, caulking, and new copper [38]
SwitzerlandScraping, caulking, and new copper [39]
Sword FishScraping, caulking, and new copper [40]
TornadoClipper shipScraping, caulking, and new copper [41]
VikingClipper shipScraping, caulking, and new copper [42]
West WindScraping, caulking, and new copper [43]
William NelsonScraping, caulking, and new copper [44]

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References

  1. 1 2 "Shipping News" . New York Tribune. February 12, 1859.
  2. 1 2 "Ocean Steam Ships" . Charleston Courier. October 14, 1859.
  3. ↑ US 1606,Gilbert, John S.,"Improvement in the construction of dry-docks",published 1840-05-12
  4. ↑ Morrison, John Harrison (1909). History of New York Ship Yards. New York: Press of W.F. Sametz & Company. p. 105.
  5. ↑ "An Immense Balance Dock Projected" . Railroad Record and Journal of Commerce, Banking, Manufactures and Statistics. August 11, 1853.
  6. ↑ "Large Nautical Structure" . New London Chronicle. November 2, 1854.
  7. ↑ Webb, William H. (1855). Monthly Nautical Magazine, and Quarterly Review. Griffiths, Bates. p. 231.
  8. ↑ "Coppering a Large Ship". The Country Gentleman. April 2, 1858. p. 355.
  9. 1 2 3 "The General Admiral" . Frank Leslie's Illustrated Newspaper. December 4, 1858.
  10. ↑ "City Intelligence" . Evening Post. July 17, 1855.
  11. ↑ "City Intelligence" . New York Herald. July 18, 1857.
  12. ↑ "Shipping News" . New York Herald. December 8, 1872.
  13. ↑ "City Notes". Jersey Journal. January 3, 1873.
  14. ↑ "Hoboken Happenings" . Jersey Journal. July 23, 1873.
  15. ↑ "Shipping Notes" . New York Herald. July 27, 1873.
  16. ↑ Supreme Court, City and County of New York.
  17. ↑ "City Commercial Report" . New York Herald. April 1, 1859.
  18. ↑ "The Steamship Baltic" . Commercial Advertiser. October 31, 1859.
  19. ↑ "The Ship Bell" . Commercial Advertiser. December 9, 1859.
  20. ↑ "Miscellaneous" . New York Herald. December 10, 1859.
  21. ↑ "The Steamship Bremen" . Commercial Advertiser. March 5, 1859.
  22. ↑ "Shipping News" . New York Herald. July 20, 1859.
  23. ↑ "Miscellaneous" . New York Herald. February 16, 1859.
  24. ↑ "Shipping News" . New York Tribune. March 5, 1859.
  25. ↑ "Ocean Steamships" . Charleston Courier. October 31, 1859.
  26. ↑ "Shipping News" . New York Herald. August 26, 1859.
  27. ↑ "Miscellaneous" . New York Herald. December 8, 1858.
  28. ↑ "Miscellaneous" . New York Herald. February 19, 1859.
  29. ↑ "Miscellaneous" . New York Herald. July 27, 1859.
  30. ↑ "The Packet ship Lucy Thompson" . New York Sun. November 15, 1859.
  31. ↑ "The Ship Neptune's Cape" . Commercial Advertiser. November 3, 1859.
  32. ↑ "The Bremen Steamship" . Commercial Advertiser. February 3, 1859.
  33. ↑ "Shipping News" . New York Tribune. December 19, 1859.
  34. ↑ "The Steam Ship North Star" . Commercial Advertiser. November 22, 1859.
  35. ↑ "Shipping News" . New York Herald. August 31, 1859.
  36. ↑ "Shipping News" . New York Tribune. March 12, 1859.
  37. ↑ "Shipping News" . New York Tribune. April 2, 1859.
  38. ↑ "Shipping News" . New York Herald. September 13, 1859.
  39. ↑ "Shipping News" . New York Tribune. April 6, 1859.
  40. ↑ "Shipping News" . New York Tribune. April 23, 1859.
  41. ↑ "Shipping News" . Providence Evening Press. September 9, 1859.
  42. ↑ "Shipping News" . New York Tribune. March 18, 1859.
  43. ↑ "Miscellaneous" . New York Herald. June 2, 1859.
  44. ↑ "Miscellaneous" . New York Herald. September 11, 1859.
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