Heat press

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Screen printed fabric on heat press to sure ink in studio. Heat press for fabirc screen printing.jpg
Screen printed fabric on heat press to sure ink in studio.

A heat press is a machine engineered to imprint a design or graphic on a substrate, such as a t-shirt, with the application of heat and pressure for a preset period of time. While heat presses are often used to apply designs to fabrics, specially designed presses can also be used to imprint designs on mugs, plates, jigsaw puzzles, caps, and other products.

Both manual and automatic heat presses are widely available. A new style of press that is semi-automatic has entered the market as well, allowing for a manual closing process with an automatic, electromagnetic opening. Digital technology in newer machines enables precise control of heat and pressure levels and timing. The most common types of heat press employ a flat platen to apply heat and pressure to the substrate. In the "clamshell" design, the upper heat element in the press opens like a clamshell, while in the "swing-away" design, the heat platen swings away from the lower platen. Another design type a "draw style press" allows for the bottom platen to be pulled out like a drawer away from the heat for preparation of the graphic. Vacuum presses utilize air pressure to provide the necessary force and can achieve high psi ratings.

Most heat presses currently on the market use an aluminium upper-heating element with a heat rod cast into the aluminium or a heating wire attached to the element. For high-volume operations involving the continuous imprinting of items, automatic shuttle and dual platen transfer presses are used. The substrates to be imprinted are continuously loaded onto the lower platen and shuttled under the heat platen, which then applies the necessary heat and pressure.

The pattern is printed in sublimating ink on sublimating paper which allows the pattern to transfer.

Uses

A heat press is used to permanently apply a heat transfer to a surface. Common transfer types are Heat Transfer Vinyl cut with a vinyl cutter, Printable Heat Transfer Vinyl, Inkjet Transfer Paper, Laser Transfer Paper, Plastisol Transfers, and Sublimation. Using a Heat Press to apply a heat transfer is a way to ensure accurate time, temperature, and pressure, which are all essential to the transfer process. [1]

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Heat transfer vinyl (HTV) is a speciality polyurethane with a heat-activated adhesive that can be used on certain fabrics and materials to apply designs to promotional products, textiles and apparel, such as T-shirts. It comes laminated together with a clear polyester carrier in a roll or sheet form, with an adhesive tacky backing, so it can be cut, weeded, and placed on a substrate for application via a heat press. The design is cut into the material with a cutting plotter in reverse. The excess material is removed with tools such as hooks or tweezers - a manual and dextrous process referred to as "weeding". The tacky adhesive between the carrier and the vinyl holds together complex designs, although the labour naturally increases the more weeding that is required. The clear polyester carrier keeps the design visible to aid positioning on the substrate. For these and other reasons, it is a popular and more robust alternative to transfer paper. Heat transfer vinyl is made in single colors and also has special options such as patterned, glitter, flocked, holographic, glow-in-the-dark, reflective and 3D puff. Heat transfer vinyl also benefits from a high degree of stretch and rebound, achieved by a memory effect, making it suitable for use on apparel and other flexible items including the garments typically used, such as sports jerseys.

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References

  1. Robinson, Ben. "Recipe for Success: Key Steps for Setting Up a Heat Press". www.printwearmag.com. Printwear Magazine. Retrieved 21 July 2016.