Honing oil

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Honing oil is a liquid, solution or emulsion used to aid in the cutting or grinding of metal, typically by abrasive tools or stones, and may or may not contain oil. It can also be called machining oil,tool oil, cutting fluid , and cutting oil.

Contents

In the context of hand blade sharpening, honing oil is used on a sharpening stone to protect the stone, carry away the debris (swarf), and to more efficiently produce a keen edge on a metal blade such as a knife.[ citation needed ] In a machine shop it also carries away excess heat and depending on composition, may prevent unintentional tearing and welding of the metal. Or when used with materials such as soft copper, it may have extra additives to prevent stone loading, or metal deactivators to prevent staining of copper containing alloys.[ citation needed ] To achieve maximum cutting rates and abrasive life with petroleum (mineral) based machining oils when honing difficult materials like stainless steel, a higher level of surface active lubricity agents are combined with sulfur extreme pressure additives. Industrial honing oil is typically available in 5 gal pails, 55 gal drums, 275 gal and 330 gal totes, while home knife honing oils are typically available in 1 oz, 4 oz, and 12 oz bottles.

Background

There are many different kinds of honing oils to suit different needs. It is important to use the appropriate solution for the job. In the case of knife sharpening, motor oil is too thick or heavy and can over-lubricate or clog a sharpening stone, whereas WD-40 is too light an oil and will not carry the metal filings plus stone dust (collectively known as swarf) away from the stone, and clog it. Not using any oil at all will also clog or glaze the stone, again reducing its cutting power. Historically sperm whale oil, Neatsfoot oil, and other animal fats were popular.

Oils were once exclusively used in part because the high carbon steels of the time, such as 1095, could rust using simple water-based solutions, and the term honing "oil" is used today even for water based honing solutions.

Commercial honing oil, light sewing machine oil or, in a pinch, heavier oil thinned with paint thinner (white spirit) or kerosine is suggested by veteran Swedish wood carver Wille Sundqvist. [1] He further suggests "Kerosine alone works well on fine, hard stones."

Composition

The two most common classes of honing oil are petroleum based (typically mineral oils), and non-petroleum (typically water or vegetable oil or animal, such as neats foot oil or whale oil) based. Common additives include chlorine, sulfur, rust inhibitors, and detergents.

Honing oil has just the right consistency for sharpening stones. It will not gum it up nor glaze it, and it will provide just enough lubrication to avoid wearing out the stone prematurely. Importantly, it is also used to "float" off generated swarf and thereby prevent clogging of the sharpening stone, which would diminish it's future cutting ability.

Related Research Articles

A lubricant is a substance that helps to reduce friction between surfaces in mutual contact, which ultimately reduces the heat generated when the surfaces move. It may also have the function of transmitting forces, transporting foreign particles, or heating or cooling the surfaces. The property of reducing friction is known as lubricity.

<span class="mw-page-title-main">Mineral oil</span> Liquid mixture of higher alkanes from a mineral source, particularly a distillate of petroleum

Mineral oil is any of various colorless, odorless, light mixtures of higher alkanes from a mineral source, particularly a distillate of petroleum, as distinct from usually edible vegetable oils.

<span class="mw-page-title-main">Motor oil</span> Lubricant used for lubrication of internal combustion engines

Motor oil, engine oil, or engine lubricant is any one of various substances used for the lubrication of internal combustion engines. They typically consist of base oils enhanced with various additives, particularly antiwear additives, detergents, dispersants, and, for multi-grade oils, viscosity index improvers. The main function of motor oil is to reduce friction and wear on moving parts and to clean the engine from sludge and varnish (detergents). It also neutralizes acids that originate from fuel and from oxidation of the lubricant (detergents), improves the sealing of piston rings, and cools the engine by carrying heat away from moving parts.

<span class="mw-page-title-main">Cutting fluid</span> Coolants and lubricants used in metalworking

Cutting fluid is a type of coolant and lubricant designed specifically for metalworking processes, such as machining and stamping. There are various kinds of cutting fluids, which include oils, oil-water emulsions, pastes, gels, aerosols (mists), and air or other gases. Cutting fluids are made from petroleum distillates, animal fats, plant oils, water and air, or other raw ingredients. Depending on context and on which type of cutting fluid is being considered, it may be referred to as cutting fluid, cutting oil, cutting compound, coolant, or lubricant.

An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.

<span class="mw-page-title-main">Gear oil</span> Lubricant used in vehicles and machinery

Gear oil is a lubricant made specifically for transmissions, transfer cases, and differentials in automobiles, trucks, and other machinery. It has high viscosity and usually contains organosulfur compounds. Some modern automatic transaxles do not use a heavy oil at all but lubricate with the lower viscosity hydraulic fluid, which is available at pressure within the automatic transmission. Gear oils account for about 20% of the lubricant market.

<span class="mw-page-title-main">Sharpening stone</span> Abrasive slab used to sharpen tools

Sharpening stones, or whetstones, are used to sharpen the edges of steel tools such as knives through grinding and honing.

<span class="mw-page-title-main">Sharpening</span> Creating or refining the edge of a cutting tool

Sharpening is the process of creating or refining the edge joining two non-coplanar faces into a converging apex, thereby creating an edge of appropriate shape on a tool or implement designed for cutting. Sharpening is done by removing material on an implement with an abrasive substance harder than the material of the implement, followed sometimes by processes to polish/hone the sharp surface to increase smoothness.

<span class="mw-page-title-main">Extreme pressure additive</span>

Extreme pressure additives, or EP additives, are additives for lubricants with a role to decrease wear of the parts of the gears exposed to very high pressures. They are also added to cutting fluids for machining of metals.

<span class="mw-page-title-main">Knife sharpening</span>

Knife sharpening is the process of making a knife or similar tool sharp by grinding against a hard, rough surface, typically a stone, or a flexible surface with hard particles, such as sandpaper. Additionally, a leather razor strop, or strop, is often used to straighten and polish an edge.

<span class="mw-page-title-main">Polishing (metalworking)</span> Abrasive process for creating smooth finished surfaces

Polishing and buffing are finishing processes for smoothing a workpiece's surface using an abrasive and a work wheel or a leather strop. Technically, polishing refers to processes that uses an abrasive that is glued to the work wheel, while buffing uses a loose abrasive applied to the work wheel. Polishing is a more aggressive process, while buffing is less harsh, which leads to a smoother, brighter finish. A common misconception is that a polished surface has a mirror-bright finish, however, most mirror-bright finishes are actually buffed.

<span class="mw-page-title-main">Polyolester</span> Family of synthetic refrigeration lubricants

Polyolester oil is a type of synthetic oil used in refrigeration compressors that is compatible with the refrigerants R-134a, R-410A, and R-12. HFC-134a with POE oil as the lubricant is a replacement for CFC-12 with mineral oil as the lubricant. as HFC-134a does not mix well with mineral oil. These wax-free oils are suggested for use with chlorine-free HFC systems as they provide better lubrication and stability and are more miscible with HFC refrigerants. They can match the lubricity properties of mineral oils used with CFCs and HFCs. They are compatible with most lubricants in the market. The viscosity of the oil decreases with temperature. The dispersion behavior of this oil has been heavily studied. It is also considered by some to be a good additive to engine oil.

Oil additives are chemical compounds that improve the lubricant performance of base oil. The manufacturer of many different oils can utilize the same base stock for each formulation and can choose different additives for each specific application. Additives comprise up to 5% by weight of some oils.

<span class="mw-page-title-main">Cleaning agent</span> Substance used to remove dirt or other contaminants

Cleaning agents or hard-surface cleaners are substances used to remove dirt, including dust, stains, foul odors, and clutter on surfaces. Purposes of cleaning agents include health, beauty, removing offensive odor, and avoiding the spread of dirt and contaminants to oneself and others. Some cleaning agents can kill bacteria and clean at the same time. Others, called degreasers, contain organic solvents to help dissolve oils and fats.

Dry lubricants or solid lubricants are materials that, despite being in the solid phase, are able to reduce friction between two surfaces sliding against each other without the need for a liquid oil medium.

<span class="mw-page-title-main">Grinding (abrasive cutting)</span> Machining process using a grinding wheel

Grinding is a type of abrasive machining process which uses a grinding wheel as cutting tool.

<span class="mw-page-title-main">Honing (metalworking)</span> Production of a precise surface on a metal workpiece

Honing is an abrasive machining process that produces a precision surface on a metal workpiece by scrubbing an abrasive grinding stone or grinding wheel against it along a controlled path. Honing is primarily used to improve the geometric form of a surface, but can also improve the surface finish.

Surface grinding is done on flat surfaces to produce a smooth finish.

Base oils are used to manufacture products including lubricating greases, motor oil and metal processing fluids. Different products require different compositions and properties in the oil. One of the most important factors is the liquid’s viscosity at various temperatures. Whether or not a crude oil is suitable to be made into a base oil is determined by the concentration of base oil molecules as well as how easily these can be extracted.

Total Base Number (TBN) is a measurement of basicity that is expressed in terms of the number of milligrams of potassium hydroxide per gram of oil sample. TBN is an important measurement in petroleum products, and the value varies depending on its application. TBN generally ranges from 6–8 mg KOH/g in modern lubricants, 7–10 mg KOH/g for general internal combustion engine use and 10–15 mg KOH/g for diesel engine operations. TBN is typically higher for marine grade lubricants, approximately 15-80 mg KOH/g, as the higher TBN values are designed to increase the operating period under harsh operating conditions, before the lubricant requires replacement.

References

  1. Sundqvist, Wille (1990). Swedish Woodcarving Techniques.