A hydraulic splitter, also known as rock splitter or darda splitter, is a type of portable hydraulic tool. It is used in demolition jobs which involve breaking large blocks of concrete or rocks. Its use in geology was first popularized by volcanologist David Richardson.
Following the darda splitters, the second type hydraulic splitter, known as piston splitter began to be used in large rock demolition sites like tunneling sites or building foundation sites. This type of piston splitter produces much stronger splitting forces than darda splitters. The piston splitter requires a larger hole size diameters (usually 90mm, 95mm, 105mm and rarely 150mm or 200mm) than the darda splitter, which requires holes usually under 50mm. The cylinder diameters of the piston splitters are smaller than the holes by 10~15mm in diameter. Hwacheon HRD-tech introduced this piston splitter in late 1990 for industrial application and improved its minute details in Korea. Many others began to manufacture them as the demand rose.
The darda splitters have been manufactured by a German company, Darda and by many other manufacturers. Large size darda splitters mounted on excavator is manufactured by Yamamoto Rock international and Splitstone. Splitstone manufactures both portable and larger splitters.
The darda splitters consist of two wedges which are inserted in a pre-drilled hole and a hydraulic cylinder driven by a hydraulic power pack.
The piston splitter consists of one hydraulic power pack and one or more cylinders which has(have) one or multiple pistons on cylinder body and connecting hoses between the power pack and the cylinders.
Piston splitters have been used for demolition of rocks in building foundation, tunnels, shaft digging, trench work, quarrying and zoo areas. Large size piston splitters are mounted on an excavator for more efficient demolition.
The splitting performance is very efficient in comparison with the predrilled hole-making. As the spacing between hole is near to front and side, the number of holes required are quite many. With manual type splitter, the wedge type splitter requires 20~25cm space, while piston type splitter requires 40~50cm. Larger size wedge splitter requires large spacing as much as 50~70cm. Large size piston splitter requires 60~100cm spacing . Large size wedge splitter or piston splitter is mounted on a vehicle like excavator.
More and more strict environmental regulation( noise or vibration, dust, flying rock) increases the demand for hydraulic rock ( or concrete) splitting across the world.
A piston is a component of reciprocating engines, reciprocating pumps, gas compressors, hydraulic cylinders and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tight by piston rings. In an engine, its purpose is to transfer force from expanding gas in the cylinder to the crankshaft via a piston rod and/or connecting rod. In a pump, the function is reversed and force is transferred from the crankshaft to the piston for the purpose of compressing or ejecting the fluid in the cylinder. In some engines, the piston also acts as a valve by covering and uncovering ports in the cylinder.
Excavators are heavy construction equipment consisting of a boom, dipper, bucket and cab on a rotating platform known as the "house". The house sits atop an undercarriage with tracks or wheels. They are a natural progression from the steam shovels and often mistakenly called power shovels. All movement and functions of a hydraulic excavator are accomplished through the use of hydraulic fluid, with hydraulic cylinders and hydraulic motors. Due to the linear actuation of hydraulic cylinders, their mode of operation is fundamentally different from cable-operated excavators which use winches and steel ropes to accomplish the movements.
A jackhammer is a pneumatic or electro-mechanical tool that combines a hammer directly with a chisel. It was invented by William Mcreavy, who then sold the patent to Charles Brady King. Hand-held jackhammers are generally powered by compressed air, but some are also powered by electric motors. Larger jackhammers, such as rig-mounted hammers used on construction machinery, are usually hydraulically powered. These tools are typically used to break up rock, pavement, and concrete.
A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs. The process of enlarging the hole is called reaming. There are many different types of reamer and they may be designed for use as a hand tool or in a machine tool, such as a milling machine or drill press.
Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.
A chuck is a specialized type of clamp used to hold an object with radial symmetry, especially a cylinder. In a drill, a mill and a transmission, a chuck holds the rotating tool; in a lathe, it holds the rotating workpiece.
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates.
The shank is the end of a drill bit grasped by the chuck of a drill. The cutting edges of the drill bit contact the workpiece, and are connected via the shaft with the shank, which fits into the chuck. In many cases a general-purpose arrangement is used, such as a bit with cylindrical shaft and shank in a three-jaw chuck which grips a cylindrical shank tightly. Different shank and chuck combination can deliver improved performance, such as allowing higher torque, greater centering accuracy, or moving the bit independently of the chuck, with a hammer action.
Wood shingles are thin, tapered pieces of wood primarily used to cover roofs and walls of buildings to protect them from the weather. Historically shingles were split from straight grained, knot free bolts of wood. Today shingles are mostly made by being cut which distinguishes them from shakes, which are made by being split out of a bolt.
A hydraulic brake is an arrangement of braking mechanism which uses brake fluid, typically containing glycol ethers or diethylene glycol, to transfer pressure from the controlling mechanism to the braking mechanism.
A hydraulic cylinder is a mechanical actuator that is used to give a unidirectional force through a unidirectional stroke. It has many applications, notably in construction equipment, manufacturing machinery, elevators, and civil engineering.
Pneumatic cylinders are mechanical devices which use the power of compressed gas to produce a force in a reciprocating linear motion.
Multi-jackbolt tensioners (MJT) are an alternative to traditional bolted joints. Rather than needing to tighten one large bolt, MJTs use several smaller jackbolts to significantly reduce the torque required to attain a certain preload. MJTs range in thread sizes from 3⁄4 in (19 mm) to 32 in (810 mm) and can achieve 20 million pounds-force or more. MJTs only require hand-held tools, such as torque wrenches or air/electric impacts, for loading and unloading bolted joints.
Integral Coach Factory (ICF) coaches are conventional passenger coaches used on the majority of main-line trains in India. The design of the coach was developed by Integral Coach Factory, Perambur, Chennai, India in collaboration with the Swiss Car & Elevator Manufacturing Co, Schlieren, Switzerland in the 1950s. The design is also called the Schlieren design based on the location of the Swiss company. The 1st ICF coach had been flagged by then Prime Minister Jawaharlal Nehru on 2 October 1955. The last ICF coach was flagged off by senior technician Shri Bhaskar P. in the presence of Railway Board Chairman Ashwani Lohani on 19 January 2018. Indian Railways intends to phase out ICF coaches and replace all of them with the newer LHB coaches, Tejas, and Train 18 coaches over a period of time, once the codal life of the existing ICF coaches end.
Telescopic cylinders are a special design of a hydraulic cylinder or pneumatic cylinder as well as pulley system which provide an exceptionally long output travel from a very compact retracted length. Typically the collapsed length of a telescopic cylinder is 20 to 40% of the fully extended length depending on the number of stages. Some pneumatic telescoping units are manufactured with retracted lengths of under 15% of overall extended unit length. This feature is very attractive to machine design engineers when a conventional single stage rod style actuator will not fit in an application to produce the required output stroke.
Plug and feather, also known as plugs and wedges, feather and wedges, wedges and shims, pins and feathers and feather and tare, refers to a technique and a three-piece tool set used to split stone.
An oscillating cylinder steam engine is a simple steam-engine design that requires no valve gear. Instead the cylinder rocks, or oscillates, as the crank moves the piston, pivoting in the mounting trunnion so that ports in the cylinder line up with ports in a fixed port face alternately to direct steam into or out of the cylinder.
High-density solids pumps are hydrostatically operating machines which displace the medium being pumped and thus create a flow.
A lightbulb socket, lightbulb holder,light socket, lamp socket or lamp holder is a device which mechanically supports and provides electrical connections for a compatible electric lamp. Sockets allow lamps to be safely and conveniently replaced (re-lamping). There are many different standards for lampholders, including early de facto standards and later standards created by various standards bodies. Many of the later standards conform to a general coding system in which a socket type is designated by a letter or abbreviation followed by a number.
A firewood processor is a machine designed to cut and split firewood with minimal manual handling of the logs. There are typically four main parts of the machine, each dedicated to a separate function. Processing begins with a log pile – a pile of logs that have been de-limbed and cut to an appropriate length, generally 10–12 feet (3.0–3.7 m). Popular brands include Multitek, Wood Beaver, DYNA, Hakki Pilke, and Blockbuster. Many individuals use processors commercially and also privately as a hobby. Others choose to rent them as an alternative to purchasing.
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