Interference engine

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An interference engine is a type of 4-stroke internal combustion piston engine in which one or more valves in the fully open position extends into any area through which the piston may travel. By contrast, in a non-interference engine, the piston does not travel into any area into which the valves open. Interference engines rely on timing gears, chains, or belts to prevent the piston from striking the valves by ensuring that the valves are closed when the piston is near top dead center. Interference engines are prevalent among modern production automobiles and many other four-stroke engine applications; the main advantage is that it allows engine designers to maximize the engine's compression ratio. However, such engines risk major internal damage if a piston strikes a valve due to failure of camshaft drive belts, drive chains, or drive gears. [1]

Contents

Timing gear failure

A pair of poppet valves bent by collision with a piston after timing belt failure. The engine was running at 4500 RPM. Bent Valves.jpg
A pair of poppet valves bent by collision with a piston after timing belt failure. The engine was running at 4500 RPM.

In interference engine designs, replacing a timing belt in regular intervals (manufacturers recommend intervals ranging from 60,000 to 104,000 miles) or repairing chain issues as soon as they are discovered is essential, as incorrect timing may result in the pistons and valves colliding and causing extensive internal engine damage. The piston will likely bend the valves, or, if a piece of valve or piston is broken off within the cylinder, the broken piece may cause severe damage within the cylinder, possibly affecting the connecting rods. If a timing belt or chain breaks in an interference engine, mechanics check for bent valves by performing a leak-down test of each cylinder or by checking the valve gaps. A very large valve gap points to a bent valve. Repair options depend on the extent of the damage. If the pistons and cylinders are damaged, the engine must be rebuilt or replaced. If the valves are bent but there is no other damage, replacing the bent valves, rebuilding the cylinder head, and replacing the timing belt/chain components may be sufficient. [2]

Intake valves bent during a timing belt failure incident Intake Valves Bent By Timing Belt Failure.jpg
Intake valves bent during a timing belt failure incident

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  3. Combustion: Also known as power or ignition. This is the start of the second revolution of the four stroke cycle. At this point the crankshaft has completed a full 360 degree revolution. While the piston is at T.D.C. the compressed air-fuel mixture is ignited by a spark plug or by heat generated by high compression, forcefully returning the piston to B.D.C. This stroke produces mechanical work from the engine to turn the crankshaft.
  4. Exhaust: Also known as outlet. During the exhaust stroke, the piston, once again, returns from B.D.C. to T.D.C. while the exhaust valve is open. This action expels the spent air-fuel mixture through the exhaust port.
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References

  1. Explanation of the results of timing belt failure in an interference engine. aa1car.com. Retrieved September 16, 2024
  2. "Interference versus Non-Interference engine: animation, repair options". testingautos.com. TestingAutos. Retrieved 2020-01-09.