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The Millhaven Fibres Plant opened September 28, 1955 as the third polyester plant in the world. [1] It was originally built to manufacture a new type of synthetic yarn called Terylene, which is known as Dacron in the United States. Terylene polyester fibre was invented in England in 1940 and had wide application in the apparel trade and for industrial use. In 1966, Terylene underwent a name change, to Fortrel. This happened in the same year as the plant's name being changed
The plant, at 5275 Bath Road, was built on a 70-acre site near Napanee, in Millhaven, Lennox and Addington County, Ontario, on the north shore of Lake Ontario. The project, in 1954, was initiated by Canadian Industries Limited, a wholly owned Canadian subsidiary of Imperial Chemical Industries (ICI) Limited of Great Britain. Since then, the plant changed ownership several times and underwent a handful of expansions. The site was owned by ICI of Canada Ltd., Canadian Industries Limited, Millhaven Fibres Ltd., Celanese Canada, Hoechst, and KoSa at various points in its 55-year history, before Invista bought the 75-hectare site on Lake Ontario in 2004.
In 1954, the plant began operations under ICI of Canada Ltd, abbreviated as CIL. In 1964, the plant began producing nylon. In 1967, the DI & staple lines were started. In 1968, a tire yarn plant was introduced. Millhaven also invented the polyester tire in this year, which was the fusion of polyester with rubber. In 1971, the plant was bought by Chemcell & Fiber Industries. The nylon filament line was shut down. In 1972, Chemcell changed name to Celanese Canada. In 1973, 1,500 persons were employed at Millhaven Fibres. In 1976, the second staple (manmade fiber) line was built, and the third was built in 1983. In 1987, Hoechst bought Celanese and became a majority shareholder of Celanese Canada. In 1989, the textured yarn line was shut down. In 1992, HDI (heavy denier industrial) was shut down. In 1996, a PET resins line was built for the production of polyester packaging resins. PET is used to manufacture shatter-resistant plastic bottles for water, soft drinks and medicinal and cleaning products. In 2009, the 100 people employed at the plant were laid off. [2]
In 2013, explosives were used to destroy the factory during a controlled demolition. [3]
Imperial Chemical Industries (ICI) was a British chemical company. It was, for much of its history, the largest manufacturer in Britain. Its headquarters were at Millbank in London. ICI was a constituent of the FT 30 and later the FTSE 100 indices.
Spinning is a twisting technique to form yarn from fibers. The fiber intended is drawn out, twisted, and wound onto a bobbin. A few popular fibers that are spun into yarn other than cotton, which is the most popular, are viscose, animal fibers such as wool, and synthetic polyester. Originally done by hand using a spindle whorl, starting in the 500s AD the spinning wheel became the predominant spinning tool across Asia and Europe. The spinning jenny and spinning mule, invented in the late 1700s, made mechanical spinning far more efficient than spinning by hand, and especially made cotton manufacturing one of the most important industries of the Industrial Revolution.
Yarn is a long continuous length of interlocked fibres, used in sewing, crocheting, knitting, weaving, embroidery, ropemaking, and the production of textiles. Thread is a type of yarn intended for sewing by hand or machine. Modern manufactured sewing threads may be finished with wax or other lubricants to withstand the stresses involved in sewing. Embroidery threads are yarns specifically designed for needlework. Yarn can be made of a number of natural or synthetic materials, and comes in a variety of colors and thicknesses. Although yarn may be dyed different colours, most yarns are solid coloured with a uniform hue.
Celanese Corporation, formerly known as Hoechst Celanese, is an American technology and specialty materials company headquartered in Irving, Texas. It is a Fortune 500 corporation. The company is the world's leading producer of acetic acid, producing about 1.95 million tonnes per year, representing approximately 25% of global production. Celanese is also the world's largest producer of vinyl acetate monomer (VAM).
Synthetic fibers or synthetic fibres are fibers made by humans through chemical synthesis, as opposed to natural fibers that are directly derived from living organisms, such as plants or fur from animals. They are the result of extensive research by scientists to replicate naturally occurring animal and plant fibers. In general, synthetic fibers are created by extruding fiber-forming materials through spinnerets, forming a fiber. These are called synthetic or artificial fibers. The word polymer comes from a Greek prefix "poly" which means "many" and suffix "mer" which means "single units"..
Polyethylene terephthalate (or poly(ethylene terephthalate), PET, PETE, or the obsolete PETP or PET-P), is the most common thermoplastic polymer resin of the polyester family and is used in fibres for clothing, containers for liquids and foods, and thermoforming for manufacturing, and in combination with glass fibre for engineering resins.
A rope is a group of yarns, plies, fibres, or strands that are twisted or braided together into a larger and stronger form. Ropes have tensile strength and so can be used for dragging and lifting. Rope is thicker and stronger than similarly constructed cord, string, and twine.
Vectran is a manufactured fiber, spun from a liquid-crystal polymer (LCP) created by Celanese Corporation and now manufactured by Kuraray. Chemically it is an aromatic polyester produced by the polycondensation of 4-hydroxybenzoic acid and 6-hydroxynaphthalene-2-carboxylic acid.
In biochemistry, cellulose acetate refers to any acetate ester of cellulose, usually cellulose diacetate. It was first prepared in 1865. A bioplastic, cellulose acetate is used as a film base in photography, as a component in some coatings, and as a frame material for eyeglasses; it is also used as a synthetic fiber in the manufacture of cigarette filters and playing cards. In photographic film, cellulose acetate film replaced nitrate film in the 1950s, being far less flammable and cheaper to produce.
Polybutylene terephthalate (PBT) is a thermoplastic engineering polymer that is used as an insulator in the electrical and electronics industries. It is a thermoplastic (semi-)crystalline polymer, and a type of polyester. PBT resists solvents, shrinks very little during forming, is mechanically strong, is heat-resistant up to 150 °C, and can be treated with flame retardants to make it noncombustible. It was developed by Britain's Imperial Chemical Industries (ICI).
Although PET is used in several applications, as of 2022 only bottles are collected at a substantial scale. The main motivations have been either cost reduction or recycle content of retail goods. An increasing amount is recycled back into bottles, the rest goes into fibres, film, thermoformed packaging and strapping. After sorting, cleaning and grinding, 'bottle flake' is obtained, which is then processed by either:
Canadian Industries Limited, also known as C-I-L, is a Canadian chemicals manufacturer. Products include paints, fertilizers and pesticides, and explosives. It was formed in 1910 by the merger of five Canadian explosives companies. It was until recently a subsidiary of Imperial Chemical Industries until ICI was purchased by AkzoNobel.
Cordura is a brand of synthetic fiber-based fabrics used in products such as: luggage, backpacks, trousers, military wear, and performance apparel.
Sailcloth is cloth used to make sails. It can be made of a variety of materials, including natural fibers such as flax, hemp, or cotton in various forms of sail canvas, and synthetic fibers such as nylon, polyester, aramids, and carbon fibers in various woven, spun, and molded textiles.
Polyester is a category of polymers that contain one or two ester linkages in every repeat unit of their main chain. As a specific material, it most commonly refers to a type called polyethylene terephthalate (PET). Polyesters include naturally occurring chemicals, such as in plants and insects, as well as synthetics such as polybutyrate. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not. Synthetic polyesters are used extensively in clothing.
Crimplene is a texturised continuous fibre launched in 1959, produced by modifying Terylene. The patent was taken out by Mario Nava of Chesline and Crepes Ltd of Macclesfield, and sold to ICI Fibres. ICI licensed the product to various throwsters. The largest producer was William Tatton of Leek, and the Golborne factory was at one time capable of taking the entire output of ICI's Wilton production of Terylene.
Toyobo Co., Ltd. is one of Japan's top makers of fibers and textiles, including synthetic fibers and natural fibers, such as cotton and wool.
NILIT Ltd. is a privately owned, international manufacturer of nylon 6.6 (polyamide) fibers headquartered in Migdal HaEmek, Israel. NILIT specializes in the polymerization, spinning and texturing of nylon 6.6 yarns for textile applications.
Indorama Ventures (IVL) is a producer of intermediate petrochemicals industry, the world's largest producer of PET resins, and a manufacturer of wool yarns established by Aloke Lohia in Bangkok in 1994.
British Nylon Spinners (BNS) was a British company set up in 1940 by ICI and Courtaulds to produce nylon yarn. In 1964 it was taken over by ICI after ICI had tried and failed to take over Courtaulds.
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