Motion system in engineering and systems, is a component of a test and measurementsystem that provides motion to a load or loads in a one or many directions. Generally a motion system is made up of a set (or stack) of linear and rotational stages. A linear stage moves in a straight line, while a rotation stage moves in a partial or full circle. A stage can either be manually controlled with a knob control, or automated with a motion controller.
A motion system generally is computer controlled and can perform fast, reliable, repeatable, and accurate positioning of loads. Most systems will support motion in X and Y directions, which is referred to as an XY stack. Often either a Z axis (up/down motion) or R axis (rotational motion) is placed on top of the XY stack.
For automated stages, a scale can be attached to the internals of the stage and an encoder used to measure the position on the scale and report this to the controller, thereby determining the precise position of the stage. This allows for a motion controller to reliably and repeatably move to set positions with the linear stage.
A cam is a rotating or sliding piece in a mechanical linkage used especially in transforming rotary motion into linear motion. It is often a part of a rotating wheel or shaft that strikes a lever at one or more points on its circular path. The cam can be a simple tooth, as is used to deliver pulses of power to a steam hammer, for example, or an eccentric disc or other shape that produces a smooth reciprocating motion in the follower, which is a lever making contact with the cam. A cam timer is similar, and were widely used for electric machine control before the advent of inexpensive electronics, microcontrollers, integrated circuits, programmable logic controllers and digital control.
An industrial robot is a robot system used for manufacturing. Industrial robots are automated, programmable and capable of movement on three or more axes.
In machining, numerical control, also called computer numerical control (CNC), is the automated control of tools by means of a computer. It is used to operate tools such as drills, lathes, mills, grinders, routers and 3D printers. CNC transforms a piece of material into a specified shape by following coded programmed instructions and without a manual operator directly controlling the machining operation.
The linear variable differential transformer (LVDT) – also called linear variable displacement transformer, linear variable displacement transducer, or simply differential transformer – is a type of electrical transformer used for measuring linear displacement. A counterpart to this device that is used for measuring rotary displacement is called a rotary variable differential transformer (RVDT).
A Cartesian coordinate robot is an industrial robot whose three principal axes of control are linear and are at right angles to each other. The three sliding joints correspond to moving the wrist up-down, in-out, back-forth. Among other advantages, this mechanical arrangement simplifies the robot control arm solution. It has high reliability and precision when operating in three-dimensional space. As a robot coordinate system, it is also effective for horizontal travel and for stacking bins.
A goniometer is an instrument that either measures an angle or allows an object to be rotated to a precise angular position. The term goniometry derives from two Greek words, γωνία (gōnía) 'angle' and μέτρον (métron) 'measure'. The protractor is a commonly used type in the fields of mechanics, engineering, and geometry.
A stacker is a large machine used in bulk material handling. Its function is to pile bulk material such as limestone, ores, coal and cereals onto a stockpile. A reclaimer can be used to recover the material.
Motion control is a sub-field of automation, encompassing the systems or sub-systems involved in moving parts of machines in a controlled manner. Motion control systems are extensively used in a variety of fields for automation purposes, including precision engineering, micromanufacturing, biotechnology, and nanotechnology. The main components involved typically include a motion controller, an energy amplifier, and one or more prime movers or actuators. Motion control may be open loop or closed loop. In open loop systems, the controller sends a command through the amplifier to the prime mover or actuator, and does not know if the desired motion was actually achieved. Typical systems include stepper motor or fan control. For tighter control with more precision, a measuring device may be added to the system. When the measurement is converted to a signal that is sent back to the controller, and the controller compensates for any error, it becomes a Closed loop System.
A linear actuator is an actuator that creates linear motion, in contrast to the circular motion of a conventional electric motor. Linear actuators are used in machine tools and industrial machinery, in computer peripherals such as disk drives and printers, in valves and dampers, and in many other places where linear motion is required. Hydraulic or pneumatic cylinders inherently produce linear motion. Many other mechanisms are used to generate linear motion from a rotating motor.
A coordinate measuring machine (CMM) is a device that measures the geometry of physical objects by sensing discrete points on the surface of the object with a probe. Various types of probes are used in CMMs, the most common being mechanical and laser sensors, though optical and white light sensor do exist. Depending on the machine, the probe position may be manually controlled by an operator or it may be computer controlled. CMMs typically specify a probe's position in terms of its displacement from a reference position in a three-dimensional Cartesian coordinate system. In addition to moving the probe along the X, Y, and Z axes, many machines also allow the probe angle to be controlled to allow measurement of surfaces that would otherwise be unreachable.
A servomotor is a rotary or linear actuator that allows for precise control of angular or linear position, velocity, and acceleration in a mechanical system. It constitutes part of a servomechanism, and consists of a suitable motor coupled to a sensor for position feedback. It also requires a relatively sophisticated controller, often a dedicated module designed specifically for use with servomotors.
A linear encoder is a sensor, transducer or readhead paired with a scale that encodes position. The sensor reads the scale in order to convert the encoded position into an analog or digital signal, which can then be decoded into position by a digital readout (DRO) or motion controller.
A polarimeter is a scientific instrument used to measure optical rotation: the angle of rotation caused by passing linearly polarized light through an optically active substance.
A mirror mount is a device that holds a mirror. In optics research, these can be quite sophisticated devices, due to the need to be able to tip and tilt the mirror by controlled amounts, while still holding it in a precise position when it is not being adjusted.
Six degrees of freedom (6DOF), or sometimes six degrees of movement, refers to the six mechanical degrees of freedom of movement of a rigid body in three-dimensional space. Specifically, the body is free to change position as forward/backward (surge), up/down (heave), left/right (sway) translation in three perpendicular axes, combined with changes in orientation through rotation about three perpendicular axes, often termed yaw, pitch, and roll.
A linear stage or translation stage is a component of a precise motion system used to restrict an object to a single axis of motion. The term linear slide is often used interchangeably with "linear stage", though technically "linear slide" refers to a linear motion bearing, which is only a component of a linear stage. All linear stages consist of a platform and a base, joined by some form of guide or linear bearing in such a way that the platform is restricted to linear motion with respect to the base. In common usage, the term linear stage may or may not also include the mechanism by which the position of the platform is controlled relative to the base.
A rotary stage is a component of a motion system used to restrict an object to a single axis of rotation. The terms rotary table or rotation stage are often used interchangeably with rotary stage. All rotary stages consist of a platform and a base, joined by some form of guide in such a way that the platform is restricted to rotation about a single axis with respect to the base. In common usage, the term rotary stage may or may not also include the mechanism by which the angular position of the platform is controlled relative to the base.
X-Y tables, also known as cross working tables or coordinate tables, help provide horizontal motion for automated machinery such as assembly robots in manufacturing facilities. Robotic arms and other automated machinery have only a limited range of motion while their bases remain stationary; X-Y tables allow this basis to move horizontally along X and Y axis. Also known as XY stages, XY tables are motorized linear slides with linear motion based in bearings which are driven by a drive mechanism, typically a linear motor. XY tables are built and configured to provide high-performance positioning along multiple axes.
Spacecraft attitude control is the process of controlling the orientation of a spacecraft with respect to an inertial frame of reference or another entity such as the celestial sphere, certain fields, and nearby objects, etc.
A high performance positioning system (HPPS) is a type of positioning system consisting of a piece of electromechanics equipment (e.g. an assembly of linear stages and rotary stages) that is capable of moving an object in a three-dimensional space within a work envelope. Positioning could be done point to point or along a desired path of motion. Position is typically defined in six degrees of freedom, including linear, in an x,y,z cartesian coordinate system, and angular orientation of yaw, pitch, roll. HPPS are used in many manufacturing processes to move an object (tool or part) smoothly and accurately in six degrees of freedom, along a desired path, at a desired orientation, with high acceleration, high deceleration, high velocity and low settling time. It is designed to quickly stop its motion and accurately place the moving object at its desired final position and orientation with minimal jittering.
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